PROBLEMS

7.1-1.

Unsteady-State Diffusion in a Thick Slab. Repeat Example 7.1-2 but use a distribution coefficient K = 0.50 instead of 2.0. Plot the data.

A1: Ans. c = ci = 5.75 × 102 (x = 0), c = 2.78 × 102 (x = 0.01 m), cLi = 2.87 × 102 kg mol/m3
7.1-2.

Plot of Concentration Profile in Unsteady-State Diffusion. Using the same conditions as in Example 7.1-2, calculate the concentration at the points x = 0, 0.005, 0.01, 0.015, and 0.02 m from the surface. Also calculate cLi in the liquid at the interface. Plot the concentrations in a manner similar to Fig. 7.1-3b, showing interface concentrations.

7.1-3.

Unsteady-State Diffusion in Several Directions. Use the same conditions as in Example 7.1-1 except that the solid is a rectangular block 10.16 mm thick in the x direction, 7.62 mm thick in the y direction, and 10.16 mm thick in the z direction, and diffusion occurs at all six faces. Calculate the concentration at the midpoint after 10 h.

A3: Ans. c = 6.20 × 104 kg mol/m3
7.1-4.

Drying of Moist Clay. A very thick slab of clay has an initial moisture content of c0 = 14 wt %. Air is passed over the top surface to dry the clay. Assume a relative resistance of the gas at the surface of zero. The equilibrium moisture content at the surface is constant at c1 = 3.0 wt %. The diffusion of the moisture in the clay can be approximated by a diffusivity of DAB = 1.29 × 108 m2/s. After 1.0 h of drying, calculate the concentration of water at points 0.005, 0.01, and 0.02 m below the surface. Assume that the clay is a semi-infinite solid and that the Y value can be represented using concentrations of wt % rather than kg mol/m3. Plot the values versus x.

7.1-5.

Unsteady-State Diffusion in a Cylinder of Agar Gel. A wet cylinder of agar gel at 278 K containing a uniform concentration of urea of 0.1 kg mol/m3 has a diameter of 30.48 mm and is 38.1 mm long with flat, parallel ends. The diffusivity is 4.72 × 1010 m2/s. Calculate the concentration at the midpoint of the cylinder after 100 h for the following cases if the cylinder is suddenly immersed in turbulent pure water:

  1. For radial diffusion only.

  2. Diffusion occurs radially and axially.

7.1-6.

Drying of Wood. A flat slab of Douglas fir wood 50.8 mm thick containing 30 wt % moisture is being dried from both sides (neglecting ends and edges). The equilibrium moisture content at the surface of the wood due to the drying air blown over it is held at 5 wt % moisture. The drying can be assumed to be represented by a diffusivity of 3.72 × 106 m2/h. Calculate the time for the center to reach 10% moisture.

7.2-1.

Flux and Conversion of Mass-Transfer Coefficient. A value of kG was experimentally determined to be 1.08 lb mol/h · ft2 · atm for A diffusing through stagnant B. For the same flow and concentrations it is desired to predict and the flux of A for equimolar counterdiffusion. The partial pressures are pA1 = 0.20 atm, pA2 = 0.05 atm, and P = 1.0 atm abs total. Use English and SI units.

A7: Ans.
7.2-2.

Conversion of Mass-Transfer Coefficients. Prove or show the following relationships, starting with the flux equations:

  1. Convert to ky and kG.

  2. Convert kL to kx and .

  3. Convert kG to ky and kc.

7.2-3.

Absorption of H2S by Water. In a wetted-wall tower an air–H2S mixture is flowing by a film of water that is flowing as a thin film down a vertical plate. The H2S is being absorbed from the air to the water at a total pressure of 1.50 atm abs and 30°C. A value for of 9.567 × 104 m/s has been predicted for the gas-phase mass-transfer coefficient. At a given point the mole fraction of H2S in the liquid at the liquid–gas interface is 2.0(105) and pA of H2S in the gas is 0.05 atm. The Henry's law equilibrium relation is pA (atm) = 609xA (mole fraction in liquid). Calculate the rate of absorption of H2S. (Hint: Call point 1 the interface and point 2 the gas phase. Then calculate pA1 from Henry's law and the given xA. The value of pA2 is 0.05 atm.)

A9: Ans. NA = −1.485 × 106 kg mol/s · m2
7.2-4.

Effect of High Flux on Mass-Transfer Coefficients. Using the data from Example 7.2-2, also calculate the flux ratios for xA1 = 0.20 and xA1 = 0.01. Tabulate these ratios for the three values of xA1 and plot the ratio versus xA1.

7.3-1.

Mass Transfer from a Flat Plate to a Liquid. Using the data and physical properties of Example 7.3-2 calculate the flux for a water velocity of 0.152 m/s and a plate length of L = 0.137 m. Do not assume that xBM = 1.0 but actually calculate its value.

7.3-2.

Mass Transfer from a Pipe Wall. Pure water at 26.1°C is flowing at a velocity of 0.0305 m/s in a tube having an inside diameter of 6.35 mm. The tube is 1.829 m long, with the last 1.22 m having the walls coated with benzoic acid. Assuming that the velocity profile is fully developed, calculate the average concentration of benzoic acid at the outlet. Use the physical property data from Example 7.3-2. [Hint: First calculate the Reynolds number Dνρ/μ. Then calculate NReNSc(D/L)(π/4), which is the same as W/DABρL.]

A12: Ans. (cAcA0)/(cAicA0) = 0.0744, cA = 2.193 × 103 kg mol/m3
7.3-3.

Mass-Transfer Coefficient for Various Geometries. It is desired to estimate the mass-transfer coefficient kG in kg mol/s · m2· Pa for water vapor in air at 338.6 K and 101.32 kPa flowing in a large duct past solids of different geometries. The velocity in the duct is 3.66 m/s. The water vapor concentration in the air is small, so the physical properties of air can be used. Water vapor is being transferred to the solids. Do this for the following geometries:

  1. A single 25.4-mm-diameter sphere.

  2. A packed bed of 25.4-mm spheres with ε = 0.35.

A13: Ans. (a) kG = 1.984 × 108 kg mol/s · m2· Pa (1.482 lb mol/h · ft2· atm)
7.3-4.

Mass Transfer to Definite Shapes. Estimate the value of the mass-transfer coefficient in a stream of air at 325.6 K flowing in a duct past the following shapes made of solid naphthalene. The velocity of the air is 1.524 m/s at 325.6 K and 202.6 kPa. The DAB of naphthalene in air is 5.16 × 106 m2/s at 273 K and 101.3 kPa.

  1. For air flowing parallel to a flat plate 0.152 m in length.

  2. For air flowing past a single sphere 12.7 mm in diameter.

7.3-5.

Mass Transfer to Packed Bed and Driving Force. Pure water at 26.1°C is flowing at a rate of 0.0701 ft3/h through a packed bed of 0.251-in. benzoic-acid spheres having a total surface area of 0.129 ft2. The solubility of benzoic acid in water is 0.00184 lb mol benzoic acid/ft3 solution. The outlet concentration cA2 is 1.80 × 104 lb mol/ft3. Calculate the mass-transfer coefficient kc.

7.3-6.

Mass Transfer in Liquid Metals. Mercury at 26.5°C is flowing through a packed bed of lead spheres having a diameter of 2.096 mm with a void fraction of 0.499. The superficial velocity is 0.02198 m/s. The solubility of lead in mercury is 1.721 wt %, the Schmidt number is 124.1, the viscosity of the solution is 1.577 × 103 Pa · s, and the density is 13 530 kg/m3.

  1. Predict the value of JD. Use Eq. (7.3-38) if applicable. Compare with the experimental value of JD = 0.076 (D2).

  2. Predict the value of kc for the case of A diffusing through nondiffusing B.

A16: Ans. (a) JD = 0.0784; (b) kc = 6.986 × 105 m/s
7.3-7.

Mass Transfer from a Pipe and Log Mean Driving Force. Use the same physical conditions as in Problem 7.3-2, but the velocity in the pipe is now 3.05 m/s. Do as follows:

  1. Predict the mass-transfer coefficient . (Is this turbulent flow?)

  2. Calculate the average benzoic acid concentration at the outlet. [Note: In this case, Eqs. (7.3-42) and (7.3-43) must be used with the log mean driving force, where A is the surface area of the pipe.]

  3. Calculate the total kg mol of benzoic acid dissolved per second.

7.3-8.

Derivation of Relation Between JD and NSh. Equation (7.3-3) defines the Sherwood number and Eq. (7.3-5) defines the JD factor. Derive the relation between NSh and JD in terms of NRe and NSc.

A18: Ans.
7.3-9.

Driving Force to Use in Mass Transfer. Derive Eq. (7.3-42) for the log mean driving force to use for a fluid flowing in a packed bed or in a tube. (Hint: Start by making a mass balance and a diffusion rate balance over a differential area dA as follows:


where V = m3/s flow rate. Assume dilute solutions.)
7.4-1.

Maximum Oxygen Uptake of a Microorganism. Calculate the maximum possible rate of oxygen uptake at 37°C of microorganisms having a diameter of μm suspended in an agitated aqueous solution. It is assumed that the surrounding liquid is saturated with O2 from air at 1 atm abs pressure. It will be assumed that the microorganism can utilize the oxygen much faster than it can diffuse to it. The microorganism has a density very close to that of water. Use physical-property data from Example 7.4-1. (Hint: Since the oxygen is consumed faster than it is supplied, the concentration cA2 at the surface is zero. The concentration cA1 in the solution is at saturation.)

A20: Ans. kc = 9.75 × 103 m/s, NA = 2.20 × 106 kg mol O2/s · m2
7.4-2.

Mass Transfer of O2 in Fermentation Process. A total of 5.0 g of wet microorganisms having a density of 1100 kg/m3 and a diameter of 0.667 μm are added to 0.100 L of aqueous solution at 37°C in a shaker flask for a fermentation. Air can enter through a porous stopper. Use physical property data from Example 7.4-1.

  1. Calculate the maximum rate possible for mass transfer of oxygen in kg mol O2/s to the surface of the microorganisms, assuming that the solution is saturated with air at 101.32 kPa abs pressure.

  2. By material balances on other nutrients, the actual utilization of O2 by the microorganisms is 6.30 × 106 kg mol O2/s. What would be the actual concentration of O2 in the solution as percent saturation during the fermentation?

A21: Ans. (a) = 9.82 × 103 m/s, NAA = 9.07 × 105 kgmol O2/s; (b) 6.95% saturation
7.5-1.

Sum of Molar Fluxes. Prove the following equation using the definitions in Table 7.5-1:


7.5-2.

Proof of Derived Relation. Using the definitions from Table 7.5-1, prove the following:


7.5-3.

Different Forms of Fick's Law. Using Eq. (1), prove Eq. (2):

Equation 1


Equation 2


(Hint: First relate wA to xA. Then differentiate this equation to relate dwA and dxA. Finally, use M = xAMA + xBMB to simplify.)
7.5-4.

Other Form of Fick's Law. Show that the following form of Fick's law is valid:


(Hint: Start with . Substitute the expression for from Table 7.5-1 and simplify.)
7.5-5.

Different Form of Equation of Continuity. Starting with Eq. (7.5-12),

Equation 7.5-12


convert this to the following for constant ρ:

Equation 1


[Hint: From Table 7.5-1, substitute nA = jA + ρAν into Eq. (7.5-12). Note that (∇ · ν) = 0 for constant ρ. Then substitute Fick's law in terms of jA.]

7.5-6.

Diffusion and Reaction at a Surface. Gas A is diffusing from a gas stream at point 1 to a catalyst surface at point 2 and reacts instantaneously and irreversibly as follows:


Gas B diffuses back to the gas stream. Derive the final equation for NA at constant pressure P and steady state in terms of partial pressures.
A27: Ans.
7.5-7.

Unsteady-State Diffusion and Reaction. Solute A is diffusing at unsteady state into a semi-infinite medium of pure B and undergoes a first-order reaction with B. Solute A is dilute. Calculate the concentration cA at points z = 0, 4, and 10 mm from the surface for t = 1 × 105 s. Physical property data are DAB = 1 × 109 m2/s, k' = 1 × 104 s1, cA0 = 1.0 kg mol/m3. Also calculate the kg mol absorbed/m2.

7.5-8.

Multicomponent Diffusion. At a total pressure of 202.6 kPa and 358 K, ammonia gas (A) is diffusing at steady state through an inert, nondiffusing mixture of nitrogen (B) and hydrogen (C). The mole fractions at z1 = 0 are xA1 = 0.8, xB1 = 0.15, and xC1 = 0.05; and at z2 = 4.0 mm, xA2 = 0.2, xB2 = 0.6, and xC2 = 0.2. The diffusivities at 358 K and 101.3 kPa are DAB = 3.28 × 105 m2/s and DAC = 1.093 × 104 m2/s. Calculate the flux of ammonia.

A29: Ans. NA = 4.69 × 104 kg mol A/s · m2
7.5-9.

Diffusion in Liquid Metals and Variable Diffusivity. The diffusion of tin (A) in liquid lead (B) at 510°C was carried out by using a 10.0-mm-long capillary tube and maintaining the mole fraction of tin at xA1 at the left end and xA2 at the right end of the tube. In the range of concentrations of 0.2 ≤ xA ≤ 0.4 the diffusivity of tin in lead has been found to be a linear function of xA (S7):


where A and B are constants and DAB is in m2/s.
  1. Assuming the molar density to be constant at c = cA + cB = cav, derive the final integrated equation for the flux NA, assuming steady state and that A diffuses through stagnant B.

  2. For this experiment, A = 4.8 × 109, B = −6.5 × 109, cav = 50 kg mol/m3, xA1 = 0.4, xA2 = 0.2. Calculate NA.

A30: Ans. (b) NA = 4.055 × 106 kg mol A/s · m2
7.5-10.

Diffusion and Chemical Reaction of Molten Iron in Process Metallurgy. In a steelmaking process using molten pig iron containing carbon, a spray of molten iron particles containing 4.0 wt % carbon falls through a pure-oxygen atmosphere. The carbon diffuses through the molten iron to the surface of the drop, where it is assumed that it reacts instantly at the surface because of the high temperature, as follows, according to a first-order reaction:


Calculate the maximum drop size allowable so that the final drop after a 2.0-s fall contains an average of 0.1 wt % carbon. Assume that the mass-transfer rate of gases at the surface is very great, so there is no outside resistance. Assume no internal circulation of the liquid. Hence, the decarburization rate is controlled by the rate of diffusion of carbon to the surface of the droplet. The diffusivity of carbon in iron is 7.5 × 109 m2/s (S7). (Hint: Can Fig. 5.3-13 be used for this case?)
A31: Ans. radius = 0.217 mm
7.5-11.

Effect of Slow Reaction Rate on Diffusion. Gas A diffuses from point 1 to a catalyst surface at point 2, where it reacts as follows: 2AB. Gas B diffuses back a distance δ to point 1.

  1. Derive the equation for NA for a very fast reaction using mole fraction units xA1, and so on.

  2. For DAB = 0.2 × 104 m2/s, xA1 = 0.97, P = 101.32 kPa, δ = 1.30 mm, and T = 298 K, solve for NA.

  3. Do the same as in part (a) but for a slow first-order reaction where is the reaction velocity constant.

  4. Calculate NA and xA2 for part (c) where = 0.53 × 102 m/s.

A32: Ans. (b) NA = 8.35 × 104 kg mol/s · m2
7.5-12.

Diffusion and Heterogeneous Reaction on Surface. In a tube of radius R m filled with a liquid, dilute component A is diffusing in the nonflowing liquid phase represented by


where z is distance along the tube axis. The inside wall of the tube exerts a catalytic effect and decomposes A so that the heterogeneous rate of decomposition on the wall in kg mol A/s is equal to kcAAw, where k is a first-order constant and Aw is the wall area in m2. Neglect any radial gradients (this means a uniform radial concentration).

Derive the differential equation for unsteady state for diffusion and reaction for this system. [Hint: First make a mass balance for A for a Δz length of tube as follows: rate of input (diffusion) + rate of generation (heterogeneous) = rate of output (diffusion) + rate of accumulation.]

A33: Ans.
7.6-1.

Knudsen Diffusivities. A mixture of He (A) and Ar (B) is diffusing at 1.013 × 105 Pa total pressure and 298 K through a capillary having a radius of 100 Å.

  1. Calculate the Knudsen diffusivity of He (A).

  2. Calculate the Knudsen diffusivity of Ar (B).

  3. Compare with the molecular diffusivity DAB.

A34: Ans. (a) DKA = 8.37 × 106 m2/s; (c) DAB = 7.29 × 105 m2/s
7.6-2.

Transition-Region Diffusion. A mixture of He (A) and Ar (B) at 298 K is diffusing through an open capillary 15 mm long with a radius of 1000 Å. The total pressure is 1.013 × 105 Pa. The molecular diffusivity DAB at 1.013 × 105 Pa is 7.29 × 105 m2/s.

  1. Calculate the Knudsen diffusivity of He (A).

  2. Predict the flux NA using Eq. (7.6-18) and Eq. (7.6-12) if xA1 = 0.8 and xA2 = 0.2. Assume steady state.

  3. Predict the flux NA using the approximate Eqs. (7.6-14) and (7.6-16).

7.6-3.

Diffusion in a Pore in the Transition Region. Pure H2 gas (A) at one end of a noncatalytic pore of radius 50 Å and length 1.0 mm (xA1 = 1.0) is diffusing through this pore with pure C2H6 gas (B) at the other end at xA2 = 0. The total pressure is constant at 1013.2 kPa. The predicted molecular diffusivity of H2–C2H6 is 8.60 × 105 m2/s at 101.32 kPa and 373 K. Calculate the Knudsen diffusivity of H2 and flux NA of H2 in the mixture at 373 K and steady state.

A36: Ans. DKA = 6.60 × 106 m2/s, NA = 1.472 × 103 kg mol A/s · m2
7.6-4.

Transition-Region Diffusion in Capillary. A mixture of nitrogen gas (A) and helium (B) at 298 K is diffusing through a capillary 0.10 m long in an open system with a diameter of 10 μm. The mole fractions are constant at xA1 = 1.0 and xA2 = 0. See Example 7.6-2 for physical properties.

  1. Calculate the Knudsen diffusivity DKA and DKB at the total pressures of 0.001, 0.1, and 10.0 atm.

  2. Calculate the flux NA at steady state at these pressures.

  3. Plot NA versus P on log–log paper. What are the limiting lines at lower pressures and very high pressures? Calculate and plot these lines.

7.7-1.

Numerical Method for Unsteady-State Diffusion. A solid slab 0.01 m thick has an initial uniform concentration of solute A of 1.00 kg mol/m3. The diffusivity of A in the solid is DAB = 1.0 × 1010 m2/s. All surfaces of the slab are insulated except the top surface. The surface concentration is suddenly dropped to zero concentration and held there. Unsteady-state diffusion occurs in the one x direction with the rear surface insulated. Using a numerical method, determine the concentrations after 12 × 104 s. Use Δx = 0.002 m and M = 2.0. The value of K is 1.0.

A38: Ans. c1 = 0 (front surface, x = 0 m)

c2 = 0.3125 kg mol/m3 (x = 0.002 m)

c3 = 0.5859 (x = 0.004 m)

c4 = 0.7813 (x = 0.006 m)

c5 = 0.8984 (x = 0.008 m)

c6 = 0.9375 (insulated surface, x = 0.01 m)

7.7-2.

Digital Computer and Unsteady-State Diffusion. Using the conditions of Problem 7.7-1, solve that problem by digital computer. Use Δx = 0.0005 m. Write the spreadsheet program and plot the final concentrations. Use the explicit method, M = 2.

7.7-3.

Numerical Method and Different Boundary Condition. Use the same conditions as for Example 7.7-1, but in this case the rear surface is not insulated. At time t = 0 the concentration at the rear surface is also suddenly changed to c5 = 0 and held there. Calculate the concentration profile after 2500 s. Plot the initial and final concentration profiles and compare with the final profile of Example 7.7-1.

7.8-1.

Dimensional Analysis in Mass Transfer. A fluid is flowing in a vertical pipe and mass transfer is occurring from the pipe wall to the fluid. Relate the convective mass-transfer coefficient to the variables D, ρ, μ, ν, DAB, g, and Δρ, where D is pipe diameter, L is pipe length, and Δρ is the density difference.

A41: Ans.
7.9-1.

Mass Transfer and Turbulence Models. Pure water at a velocity of 0.11 m/s is flowing at 26.1°C past a flat plate of solid benzoic acid where L = 0.40 m. Do as follows:

  1. Assuming dilute solutions, calculate the mass-transfer coefficient kc. Use physical-property data from Example 7.3-2.

  2. Using the film model, calculate the equivalent film thickness.

  3. Using the penetration model, calculate the time of penetration.

  4. Calculate the mean surface renewal factor using the modified penetration model.

A42: Ans. (b) δf = 0.2031 mm; (d) s = 3.019 × 102 s1
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