2

India’s core competitive advantage in R&D in the biopharma sector: the impetus for outsourcing

Abstract:

India has several inherent advantages in the biopharma outsourcing industry. This chapter discusses India’s cost efficiencies, its resource and manpower advantages and the role of the government in facilitating the growth of the biopharma industry. India is highly cost efficient in every sphere, whether in regard to labour, manufacturing of products or the setting up of plants. Manpower in the industry is also highly skilled and innovative. The government has understood the importance of the biopharma industry and has introduced several initiatives as well as collaborations with foreign institutions to bolster the industry, which are discussed herein.

Keywords

population

skill

lower costs

manpower

active pharmaceutical ingredient (API) manufacturing

innovation

productivity

quality

public–private partnerships

2.1 Introduction

India is the largest democratic country in the world. It is second only to China in terms of population with 1.1 billion citizens. Currently, the Indian economy is one of the largest emerging economies in the world. It is commonly grouped with Brazil, Russia and China as part of the BRIC (Brazil, Russia, India and China) countries that are having an increasingly important impact on the global economy. The gross domestic product, measured by current exchange rates, hit US$1.2 billion in 2008. However, when calculated using purchasing power parity, the economy is estimated to be about US$3.4 billion, second of all top outsourcing countries.1

India’s recent growth has been remarkable, with real GDP rising by over 8 per cent per year since 2004. Growth has been driven by rapid expansion in export-oriented, skill-intensive manufacturing and, especially, skill-intensive services. For example, pharmaceutical firms such as Dr Reddy’s Lab have been profiting from the production of generic drugs and investing in R&D to discover new ones. Growth has been amplified by increased local demand, backed by rising urban and rural incomes and a sharp rise in savings and investment rates.

India is the leading country for offshore outsourcing. The offshore outsourcing industry started in India and, due to its immense English- speaking population, it has been able to grow the IT and business process outsourcing (BPO) export sector to US$47 billion and capture more than half of the industry globally. That is not to say that India does not have its challenges, nor is it the best geographically located country for outsourcing, but it has an unparalleled history and size.

USA and Europe are the largest customers for the Indian outsourcing industry. Due to the 2008–2009 global recessions, most of the US and European companies are looking to cut costs and therefore they are now outsourcing their work to low-cost countries, with India gaining the most out of this.

2.2 Cost competitiveness

India has a significant cost arbitrage in the conduct of clinical trials, including infrastructure, operational, patient recruitment, drug, manpower, data management and processing costs.2

The R&D depends on the efficiency of the providers of allied services (namely clinical data management, biostatistics, pharma co-vigilance and medical writing) for testing drugs and identifying new indications. The expenditure on these services accounts for 19 per cent of the total expenditure on R&D.3 The cost of these services in India is usually 40–60 per cent lower than in developed countries and around 10–20 per cent lower than in other emerging economies.4 These figures clearly reflect the considerable amount of revenue savings resulting from cost advantage in allied services alone.

India is a highly cost-competitive location. On comparing India with some prominent manufacturing locations, it is seen that India is way ahead of all its competitors on cost efficiency. This has been possible thanks to the inherent nature of the Indian pharmaceutical industry and its evolution. The three key factors that contribute to this efficiency include:

1. Manufacturing costs. There are almost 8000 manufacturers in the Indian pharmaceutical industry making it very cost viable. This has resulted in a very low manufacturing cost for US FDA-approved drugs in India, almost 65 per cent lower than that in the US and 50 per cent lower than that in Europe.

2. Installation costs. The availability of raw materials at very cheap rates has resulted in the setting up of a plant in India at such a low cost that it is almost 30 per cent lower than that of establishing an FDA-approved drugs manufacturing plant in the US.

3. Manpower costs. India’s pool of trained chemists and pharmacists is six times as large as that of the US and is available at less than one-tenth of the cost.

Besides these, the operating costs of Indian laboratories are at least 45–60 per cent cheaper than global laboratory costs.

Apart from these, the other cost-reducing factors are as follows:

• The cost per Case Report Form (CRF) page in India is 40–60 per cent lower compared with the US and 10–20 per cent lower compared with other emerging economies.5

• India boasts a well-established IT/telecom infrastructure which assures quality services at optimum prices coupled with the advantage of very low utility costs.6

• Services relating to Internet, cable TV services, e-commerce, and other forms of IT are also available at a low cost.

• The international call rates from India to abroad have been slashed by over 68 per cent during 1999–2008,7 thus making communication from India very cheap.

• India offers rental and real estate at low cost, thereby reducing the costs involved in the establishment and installation of plants.

• Administration costs are low in India.

• Basic amenities such as electricity and water are also available at a low cost.

• A skilled and educated labour force with higher productivity rates is available at low costs in India.

• The pharmaceutical knowledge process outsourcing (KPO) industry benefits from the prosperous pharma-biotech KPO industry in India.

• Other common outsourcing costs are relatively cheaper in India, e.g. real estate, taxes, etc.

The Indian market is now a prominent contributor for active pharmaceutical ingredient (API) sourcing, due to its low-cost APIs (primarily established APIs). This characteristic of the Indian market, coupled with a much improved manufacturing and development capability, makes it better than most of the other low-cost countries.

2.3 Resources and skill

India is now looked upon as one of the leading global pharmaceutical suppliers. It not only provides for low-cost manufacturing solutions, but also innovations through R&D. Process development, drug discovery support services, chemical synthesis and clinical trials are some of the areas which are being outsourced by global pharmaceutical companies in India. Custom manufacturing of APIs and intermediates present the biggest opportunity for Indian companies in the contract research and manufacturing (CRAM) sector. India now has the highest number of FDA-approved plants outside the US.8

Pharma companies are seeing India as a good option to off-shore their manufacturing requirements. This has been possible because Indian companies are increasingly subscribing to international quality, environment, health and safety (EHS) standards. All of these reasons coupled together have made India a preferred destination for outsourcing across the entire value chain from drug discovery to drug product manufacturing.

India is now thought of as the country with the highest skilled manpower for custom manufacturing. There are large numbers of students who graduate every year from top universities, thus providing these companies with a large pool of people to choose from. For example, of the total number of postgraduate students qualifying every year, almost 37.5 per cent have chemistry as their specialisation.9

This large talent pool qualifies from almost 7000 institutes which are approved by the All India Council for Technical Education (AICTE), which offer both degree and engineering courses, and almost 9 per cent of these offer pharmacy courses. In addition, there are around 300 college-level educational and training institutes offering degrees or diplomas in biotechnology, bioinformatics and biological sciences, and produce almost 50 000 qualified professionals annually.10

These indicators highlight India’s capacity for innovation and its potential to augment its productivity and competitiveness. Despite the fact that India’s stock of scientists and engineers engaged in R&D is the highest in the world, the spending on R&D still remains meagre. There has been a healthy increase in R&D activity ever since 2002 thanks to the contribution of the multinational corporations (MNCs). India has had a strong record in producing basic knowledge, as proxied by internationally refereed scientific and technical publications. It has also experienced a significant increase in patent applications. Overall, India appears better at producing basic rather than commercialisable knowledge. Still, the efficiency of its R&D spending, as measured by the relative costs of a scientific publication or a US patent, appears higher than in comparator countries.

Not only is there a large pool of qualified professionals, but English is widely used in higher education, business and medicine making. India is the second-largest English-speaking country in the world after the US.

Currently India accounts for eight per cent of global pharmaceutical production, making it the world’s fourth-largest pharmaceutical producer. Its strength is in API, where it is the third-largest manufacturer worldwide with 500 different APIs.11

India has around 119 US FDA plants, in addition to around 844 UK MHRA (Medicines and Healthcare Products Regulatory Agency) approved plants. Many of these plants also have approvals from countries such as Canada, Australia, Germany and South Africa. These approved sites aptly demonstrate the ability of Indian companies to deliver quality products worldwide and act as a platform for CRAMs players.12

The inspiring environment for innovation is a result of policies, institutions and capabilities that have supported the creation and commercialisation of new knowledge, and the percolation and assimilation of the existing knowledge for both formal and informal sectors of the Indian economy. Strong institutional competition and a growing mind-set to value innovation have had a great impact. Liberalisation of the Indian economy has contributed to the rise in private sector enterprises in various fields, which have ultimately contributed to the competition in the market and also the R&D spending. Enterprise R&D spending as a share of sales increased more than sevenfold between 1991 and 2004.

2.4 The role of the government

The Indian government has also been very supportive when it comes to R&D in biopharmaceuticals. The government has started various schemes and instituted various agencies in order to further strengthen India’s position in the pharmaceutical manufacturing outsourcing market. The following are the various schemes and agencies started by the government:

2.4.1 Vision 2020 programme

The government of India is embarking on a major multi-billion dollar initiative with 50 per cent public funding through a public–private partnership model to strap up India’s innovation capability. Their aim is to project India as one of the top five pharma innovation hubs by 2020, with one out of every five to ten drugs discovered worldwide coming from India.

2.4.2 New Millennium Indian Technology Leadership

The government, through the New Millennium Indian Technology Leadership (NMITL), has collaborated with 222 public sector and 65 private sector entities on projects aimed at innovation-centred technology development, e.g. joint development between the Central Drug Research Institute (CDRI), the National Institute of Pharmaceutical Education and Research (NIPER) and an Indian pharmaceutical company for a new single-ingredient oral herbal drug for psoriasis, which is under phase II trial. NMITL seeks to catalyse innovation centred scientific and technological developments as a vehicle to attain for Indian industry a global leadership position, in selected niche areas in a true ‘Team India’ spirit, by synergising the best competencies of publicly-funded R&D institutions, academia and private industry.

2.4.3 Drugs and Pharmaceuticals Research Program

The Drugs and Pharmaceuticals Research Program (DPRP) has set up a number of publicly-funded R&D centres to conduct joint research projects.

Two of the achievements under this programme are:

• synthesis of antibiotic and structurally unique anti-cancer agents;

• rational design and synthesis of novel antibacterial agents.

2.4.4 National Institute of Pharmaceutical Education and Research

The government has set up seven NIPER institutes of ‘national importance’ to achieve excellence in pharmaceutical sciences, technologies, education and training.

2.4.5 Translational Health Science and Technology Institute

The Department of Biotechnology (DBT) has aligned with the Massachusetts Institute of Technology (MIT) to set up the Translational Health Science and Technology Institute (THSTI). The vision of the institute is to emerge as a world leader in translational research at the interface of medicine and engineering, built on a strong foundation of basic and applied sciences.

2.4.6 Department of Scientific and Industrial Research

The Department of Scientific and Industrial Research (DSIR) is the nodal department for granting recognition to in-house R&D units in industry. In-house R&D units, as recognised by DSIR in the area of the pharma and biotech sectors, are eligible for the following benefits:

• duty-free import of specified goods for R&D, production and pharmaceutical reference standards;

• weighted tax deduction of 150 per cent of any expenditure incurred on scientific research (except for expenditure on cost of any land and buildings).

Apart from these, the government has taken, or is planning to take, several other initiatives such as:

• the streamlining and reducing of the time frame for approvals involving no objection certificates (NOC) for manufacturers and NOC export licences from 8–12 weeks down to 2 weeks;

• the provision of infrastructure support such as building ‘pharmazones’, a separate dedicated temperature and atmosphere controlled area to maintain the safety, efficacy, and quality of imported and export drugs/pharmaceutical products at international airports at Delhi, Hyderabad and Mumbai;

• improving building capabilities through collaboration with Western countries such as a memorandum of understanding (MoU) with US FDA, WHO, Health Canada, South Africa and EMEA.

All the above factors have been instrumental in ‘Big Pharma’ conducting their sourcing operations from India and attracting global CMOs like Lonza, Patheon, DSM and Albany Molecular Research Institute to set up base or collaborate in India.

2.5 Conclusion

Outsourcing is not only an option but a strategic imperative for pharmaceutical companies across the globe.

India is a fast-growing custom manufacturing and outsourcing destination with a growth rate of 43 per cent, which is three times that of the global market. This is driven by its ability to create a differentiating cost–value proposition powered by its lower manufacturing costs, skilled manpower and strong technical capabilities.

The growth of emerging markets over 2008–13 is expected to be around 11–14 per cent in contrast to the slow-down expected in European and North American markets. This would indeed position India in such a way so as to attract growth in the pharmaceutical industry.

As per a survey conducted by Ernst & Young,13 India is rated highest in terms of its cost efficiency attractiveness among the six outsourcing hubs – India, China, Eastern Europe, Puerto Rico, Singapore and Ireland. Approximately 67 per cent of the respondents have rated India as ‘excellent’ and the remaining 33 per cent have rated it ‘above average’. India’s cost efficiency is driven by its low manufacturing cost which is only 35–40 per cent of the cost of manufacturing in the US supported by its low installation and manpower cost. Around 90 per cent of the respondents have rated India either ‘excellent’ or ‘above average’ for its technical capability attractiveness. This is demonstrated by the fact that India has manufacturing prowess in both APIs, where India is the third largest producer in the world with 500 different APIs, and in formulations, where it manufactures 60 000 packs across 60 therapy areas, and currently accounts for eight per cent of the global pharmaceutical production making it the world’s fourth largest pharmaceutical producer.

R&D spending appears more efficient in India than in comparator countries. Using the publication of scientific and technical journal articles as a proxy for basic knowledge outputs, and patents granted in the US as a proxy for commercialisable outputs, India is relatively stronger in the production of basic rather than market-driven knowledge. However, based on its efficiency of R&D spending, as measured by the relative costs of a scientific and technical publications or a US patent, India does better than all its comparator countries, except Russia for journals and Korea for patents. India has perhaps the lowest R&D costs among these countries as a result of its lower pay to scientists and engineers, the main cost component in R&D spending. In its entirety, India appears better at producing basic knowledge than commercialisable knowledge.


1http://www.sourcingline.com/outsourcing-location/india/.

2The Glorious Metamorphosis: Compelling Reasons for Clinical Research in India (2009), available at http://www.ey.com/Publication/vwLUAssets/Clinical_research_in_India_-_26_August/$FILE/Clinical%20research%20in%20India_FINAL(26%20Aug).pdf at p. 62.

3Ibid., at p. 67 (p. 67 of pdf).

4Ibid., at p. 77 (p. 77 of pdf).

5Ibid.

6Offshore Software Development India – Calculating the cost advantage, available at http://www.qbitsystems.com/blog/?p=116.

7The Glorious Metamorphosis: Compelling Reasons for Clinical Research in India (2009), available at http://www.ey.com/Publication/vwLUAssets/ Clinical_research_in_India_-_26_August/$FILE/Clinical%20research%20in%20India_FINAL(26%20Aug).pdf at p. 77 (p. 77 of pdf).

8Report of the Working Group for the Eleventh Five Year Plan, Department of Biotechnology, Ministry of Science and Technology.

9Ibid.

10Ibid.

11Strategy for Increasing Exports of Pharmaceutical Products, Department of Commerce GOI, December 2008.

12Strategy for Increasing Exports of Pharmaceutical Products, Ministry of Commerce and Industry, Department of Commerce, Government of India, December 12, 2008.

13Taking Wings: Coming of age of the Indian pharmaceutical outsourcing industry. OPPI and Ernst & Young (2009), downloaded from http://www.indiaoppi.com/publication.asp at p. 16.

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