Index

Symbols

3-D printing

3-D Systems website, 182

defined, 181

disadvantage, 182

traditional production methods, compared, 181

3-D Systems website, 182

3PLs (third-party logistics service providers), 267

case companies, 269-270

international partnerships

joint business development/complementary service offerings, 270-271

joint project illustrations, 271-272

mutual benefits, 272

partner searches, 270

logistics industry overview, 267-268

4S stores (Toyota China)

customer management, 77-79

overview, 74-75

A

AABB website, 43-45

additive manufacturing. See 3-D printing

Airbus, 184-186

ARCs (Adult Rehabilitation Centers), 6

assets (Dallas Salvation Army ARC), 22

automobile industry

China

global overview, 69-70

history, 70-72

production localization, 74

Toyota. See Toyota China, 74-75

Volkswagen joint venture, 72

lean supply chains, 192-194

manufacturers ranking 2010 website, 73

B

B2C e-commerce site. See Tmall

Bangalore waste management challenges

collection, 235-236

door-to-door, 236-237

landfilling, 238

recycling, 237-238

secondary collection/transportation, 237

conclusion, 239

NGOs role, 239

overview, 233-234

waste composition statistics, 234-235

BESSI

collections

carryover, 104-105

fashion product, 103-104

distribution channels, 97-98

history, 96

leather goods, 98-99

overview, 96-97

planning, 99-102

demand forecasting, 105-106

demand forecasting errors, 101

demand planning, 105

end-product planners, 99

material planners, 100

materials forecast errors, 102

order proposals, 100

production planners, 100

supply chain, 98-99

Blower, 225-226

Booth, William and Catherine, 4

Bosack, Leonard, 81

Brazilian dairy cooperative, 199

cooperative definition, 201

history, 200

relationships, 201

supply chain, 202-204

focal supply chain, 204-205

transaction costs analysis, 205-208

transaction costs approach, 201-202

brewing process (beer), 53-56

buyers and suppliers, bringing together. See Tmall

C

CAFE (Coffee and Farmer Equity), 169

Carry Forward Agents (CFAs), 257

carryover collections, 104-105

cathode-ray-tubes (CRTs) recycling. See eCycle Services

CEL (Chennai Engineering Ltd) cloud-based IT solutions, 241

benefits, 248

challenges, 242-243

cloud computing overview, 243-245

India power sector, 242

supply chain network, 246

cement company example. See Kerneos, Inc.

CFAs (Carry Forward Agents), 257

channel pricing, setting, 156-159

chase production strategies, 130

Chennai Engineering Ltd. See CEL

China

automobile industry

global overview, 69-70

history, 70-72

Volkswagen joint venture, 72

e-commerce site (Tmall)

counterfeit and substandard products, 174

future, 177-178

membership fees/cash deposits crisis, 175

overview, 171-173

rebranding process, 175-177

website, 175

Toyota

4S stores, 74-75

customer management at 4S stores, 77-79

demand forecasting/production planning, 75-76

overview, 73-74

production localization, 74

TPS (Toyota Production System), 73

Cisco

history, 81-82

risk management

beforehand response play-books, 91

product de-risk, 92

reactive, 89-90

resiliency, 92

supplier financial assessments, 91

supply chain de-risk, 93

Japanese tsunami response, 93-95

supply chain, 82-86

adapting, 86

lean model, 84-85

outsourcing/globalization, 83-84

risks, 86-93

classes (macro risks), 277

cloud-based IT solutions

benefits, 248

challenges, 242-243

cloud computing overview, 243-245

clustering, 194

COAPEL (Cooperativa Agropecuariá Petropólis Ltda.), 199

cooperative definition, 201

history, 200

relationships, 201

supply chain, 202-204

focal supply chain, 204-205

transactions costs analysis, 205-208

transaction costs approach, 201-202

Coase, Ronald, 201

Coffee and Conservation website, 170

Coffee and Farmer Equity (CAFE), 169

Collaborative Planning, Forecasting, and Replenishment (CPFR) 32-33

collections

carryover, 104-105

fashion product, 103-104

commodity risks, 58

complementary service offerings (international logistics partnerships), 270-271

constraints, identifying. See optimizing supply chains

continuous process reforms, 210

implementing with reforms committee, 214-218

integrated information systems, 213

procurement, 213

product development, 213

production, 212-213

Cooperativa Agropecuariá Petropólis Ltda. See COAPEL

cooperative supply chains, 199

COAPEL

focal supply chain, 204-205

history, 200

supply chain, 202-204

transactions cost analysis, 205-208

cooperative definition, 201

relationships, 201

transaction costs approach, 201-202

cost analysis (distribution networks), 136-137

current network baseline, 136

milk run solutions, 136-137

modeling process, 136

new strategy implementation costs, 138-139

CPFR (Collaborative Planning, Forecasting, and Replenishment), 32-33

CRB (Customer Relationship Building) system, 77

CRTs (cathode-ray-tubes) recycling. See eCycle Services

cultural differences, 89

currency risks, 59

Customer Relationship Building (CRB) system, 77

customers, defining, 230

D

Dallas Salvation Army

Adult Rehabilitation Center (ARC), 6

ARC 2010-2011 revenue, 20

challenges, 17-19

corps community center, 6

donation value guide website, 8

donors, 7-9

financial statements

assets and liabilities, 22

expenses, 24

income, 23

increasing revenue ideas, 20

reclamation process, 9-13

books, 12

bric-a-brac, 13

clothing, 9

furniture/electronics/appliances, 11

shoes, 12

rehabilitation efforts, 6-7

revenue

sources besides stores, 15-16

goals, 3

Salvation Army

founders, 4

governance, 4-5

USA origins, 5

website, 5

stores

discounting strategy, 15

sales revenue by item types, 13

unclaimed baggage donations website, 9

USA Southern Territory website, 4

DEG (Dimerco Express Group) international logistics partnership, 269-270

joint business development/complementary service offerings, 270-271

joint project illustrations, 271-272

mutual benefits, 272

partner search, 270

Dell reconnect website, 20

demand

forecasting, 105-106

errors, 101

Molson Coors, 64

Toyota China, 75-76

production strategies, planning

cost structure, 130

demand pattern, 131

discounts, 132

supply, matching. See supply with demand, matching

uncertainties, handling, 122-123

planning, 105

disruptions (supply chain), 93-95

distribution networks

analyzing, 136-137

current network baseline, 136

milk run solutions, 136-137

modeling process, 136

new strategy implementation costs, 138-139

distributor requirements, 230

NSE, 153-154

Perdue Farms, 29

donations (Salvation Army)

donors, 7-9

reclamation process, 9-13

door-to-door waste collection, 236-237

E

eCycle Services

city waiting fee problem

analysis, 115-116

overview, 114

company overview, 111-114

EDI (electronic data interchange), 213

electronics supply chains risk management

beforehand response playbooks, 91

high magnitude disruptions, 93-95

product de-risk, 92

reactive, 89-90

resiliency, 92

risks, 86-89

cultural differences, 89

external, 87

internal, 86

natural disasters, 87-88

supplier financial assessments, 91

supply chain de-risk, 93

end-product planners, 99

ethical product sourcing (Fair Trade)

certification, 166

coffee focus, 165

criticisms, 168

history, 164

labeling, 164

non-Fair Trade coffee prices comparison, 165

overview, 163-164

Starbucks policy, 169-170

supply chain, 166-167

evaluating

distribution networks, 136-137

current network baseline, 136

milk run solutions, 136-137

modeling process, 136

new strategy implementation costs, 138-139

suppliers, 127

F

facility layout/redesign (NSE)

company

infrastructure, 142

machines list, 146

organizational structure, 142

overview, 141-142

considerations, 154-155

operations management, 146-147

cosmetics, 147-148

food products, 148-149

natural herbs, 147

supply chain management

distribution, 153-154

procurement, 149-151

receiving operations, 151-152

shipping, 153

warehousing and picking, 152-153

Fair Trade

certification, 166

coffee focus, 165

criticism, 168

history, 164

labeling, 164

non-Fair Trade coffee prices comparison, 165

overview, 163-164

Starbucks policy, 169-170

supply chain, 166-167

website, 164

Fairtrade Foundation website, 168

fashion product collections, 103-104

FAW (First Automobile Works) Toyota history website, 70, 74

FG (Full Goods) forecasting, 64

financial risk management

Molson Coors, 58-63

agricultural/commodity products, 58

committees, 59

commodity price fluctuations, 62-63

CRMT typical agenda, 59

currencies, 59

overview, 56-58

supplier financial assessments, 91

First Automobile Works (FAW), 70

food supply chains, 184-186

forecasting

demand, 105-106

Molson Coors, 64

Toyota China, 75-76

errors

demand, 101

materials, 102

foreign third-party logistics partnerships. See international logistics partnerships

Full Goods (FG) forecasting, 64

G

Global Exchange website, 164

Global Pharma

Indian pharmaceutical market, 120

overview, 120

postponing order placements, 122-123

supply chain overview, 120-121

global supply chains macro risks, 274-277

European case study, 279-281

management/mitigation, implementing, 276-277

resilience model, 277-279

risk classifications, 277

types, 275

globalization (Cisco supply chain), 83-84

the Grid, 103-104

grocery perishable goods inventory management, 184-186

H

Halek, Alex, 117

hatchery (Perdue Farms), 29-30

Helmets, 222-223

humanitarian supply chain. See Dallas Salvation Army

hybrid supply chains, 211

integrated information systems, 213

process reforms committee, 214-218

procurement, 213

product development, 213

production, 212-213

I

i-CROP (intelligent Customer Relationship Optimization Program), 77

ICA (International Cooperative Alliance), 201

IGNYS Automotive

CFAs, 257

dealers, 258-262

overview, 255-256

process map, 259

sourcing division, 264

vendors, 262-263

warehousing, 261-264

India

pharmaceutical market, 120

power sector, 242

integrated information systems, 213

intelligent Customer Relationship Optimization Program (iCROP), 77

International Cooperative Alliance (ICA), 201

international logistics partnerships

case companies, 269-270

joint business development/complementary service offerings, 270-271

joint project illustrations, 271-272

logistics industry overview, 267-268

mutual benefits, 272

partner searches, 270

international Salvation Army website, 5

inventory management

3-D printing

3-D Systems website, 182

defined, 181

disadvantage, 182

traditional production methods, compared, 181

perishable goods, 188-190

postponing order placements, 117-118

warehousing decisions, 117-118

Italian fashion goods. See BESSI

J

Jacket

history, 221

other company strategies

applying, 228

evaluating, 226-227

researching, 222-226

overview, 221

Japanese tsunami and Cisco, 93-95

Jefferson Plumbing Supplies, 117-118

Johansson, Kevin, 111

joint business development (international logistics partnerships), 270-271

JTS (Johanson Transportation Service) international logistics partnership, 269

joint business development/complementary service offerings, 270-271

joint project illustrations, 271-272

mutual benefits, 272

partner search, 270

K

Kerneos, Inc.

overview, 124-125

raw materials, procurement, 126

supplier evaluations, 127

supply chain strategy, 125

L

landfilling, 238

leagile supply chains. See hybrid supply chains

lean supply chains, overstretching

Airbus, 184-186

automobile industry, 192-194

Lerner, Sandy, 81

level production strategies, 130

logistics industry, 267-268

M

macro risks (global supply chains)

classifications, 277

European case study, 279-281

management/mitigation, implementing, 276-277

overview, 274-277

supply chain resilience model, 277-279

types, 275

manufacturing

3-D printing

3-D Systems website, 182

defined, 181

disadvantage, 182

traditional production methods, compared, 181

clustering, 194

Perdue Farms, 28

food safety/quality control, 31-32

hatchery, 29-30

processing, 30-31

process reforms, 212-213

Material Requirements Planning. See MRP

materials

forecast errors, 102

planners, 100

postponing order placements, 122-123

procurement

Kerneos, Inc., 126

NSE, 149-151

process reforms, 213

risks, 65

receiving, 151-152

sourcing. See sourcing

medical device industry example. See Remingtin Medical Devices

milk run delivery networks, 136-137

Molson Coors

background, 51-52

brewing process, 53-56

competition, 52

financial risk management, 58-63

agricultural/commodity products, 58

committees, 59

commodity price fluctuations, 62-63

CRMT typical agenda, 59

currencies, 59

operational risk management, 63-67

forecasting, 64

Material Requirements Planning (MRP), 65-67

origins, 50

MRP (Material Requirements Planning), 65-67

procurement, 65

transportation, 65-67

multi-echelon inventory decisions, 117-118

multiple-sourcing, 222

N

NGOs (non-governmental organizations) waste management role, 239

non-profit issues. See Dallas Salvation Army

NSE (NunaSacha Export), 141

facility layout/redesign considerations, 154-155

infrastructure, 142

machines list, 146

operations management, 146-147

cosmetics, 147-148

food products, 148-149

natural herbs, 147

organizational structure, 142

overview, 141-142

supply chain management

distribution, 153-154

procurement, 149-151

receiving operations, 151-152

shipping, 153

warehousing and picking, 152-153

O

OICA (Organization of Motor Vehicle Manufacturers), 70

operations management

clustering, 194

customers, defining, 230

distributor requirements, 230

production evaluation, 231-232

Molson Coors, 63-67

forecasting, 64

Material Requirements Planning (MRP), 65-67

NSE, 146-147

cosmetics, 147-148

food products, 148-149

natural herbs, 147

optimizing supply chains (IGNYS Automotive), 255

company overview, 255-256

supply chain management

CFAs, 257

dealers, 258-262

process map, 259

sourcing division, 264

vendors, 262-263

warehousing, 261-264

Organic Consumers Association website, 169

Organization of Motor Vehicle Manufacturers (OICA), 70

outsourcing (Cisco supply chain), 83-84

overstretching supply chains

Airbus, 184-186

automobile industry, 192-194

P

packaging (Perdue Farms), 28-29

agricultural products, 27

CPFR (Collaborative Planning, Forecasting, and Replenishment), 32-33

food products, 26

manufacturing process

food safety/quality control, 31-32

hatchery, 29-30

processing, 30-31

markets, 26

overview, 25

research and development, 27

vertical integration

distribution, 29

eggs, 27-28

manufacturing process, 28

packaging, 28-29

warehousing, 29

Vision 2020, 33

performance optimization. See optimizing supply chains

perishable goods inventory management, 184-186

pharmaceutical supply chains

Global Pharma overview, 120

Indian pharmaceutical market, 120

overview, 120-121

postponing order placements, 122-123

planning

demand, 105-106

forecast errors

demand, 101

materials, 102

end-product planners, 99

material planners, 100

order proposals, 100

production planners, 100

production strategies

cost structure, 130

demand pattern, 131

discounts, 132

plant kitting, 212

platelets

overview, 41-42

shelf life, 42

supply chain processes

collecting, 43-45

issuing, 47

overview, 42

rotation, 45-47

postponing order placements, 122-123

pricing benefits, 156-159

process reforms, 210

implementing with reforms committee, 214-218

integrated information systems, 213

procurement, 213

product development, 213

production, 212-213

processing facilities (Perdue Farms), 30-31

procurement

Kerneos, Inc., 126

NSE, 149-151

process reforms, 213

risks, 65

product de-risk, 92

product development

planning

demand forecasting, 105-106

demand forecasting errors, 101

demand planning, 105

end-product planners, 99

material planners, 100

materials forecast errors, 102

order proposals, 100

production planners, 100

process reforms, 213

production

chase, 130

evaluating, 231-232

level, 130

planners, 100

planning

based, 131

cost structure, 130

discounts, 132

Molson Coors, 64

Toyota China, 75-76

Puffs, 223-224

pull systems, 189

push systems, 189

Q

quality control (Perdue Farms), 31-32

queuing theory (eCycle Services)

city waiting fee problem overview, 114

company overview, 111-114

waiting time and cost analysis, 115-116

R

raw materials. See materials

reactive risk management, 89-90

rebranding, 175-177

receiving operations (NSE), 151-152

reclamation process (Salvation Army), 9-13

books, 12

bric-a-brac, 13

clothing, 9

furniture/electronics/appliances, 11

shoes, 12

recycling, 237-238

Recycling Lives website, 113

reforms. See process reforms

Remingtin Medical Devices

distribution network, analyzing, 136-137

current network baseline, 136

milk run solutions, 136-137

modeling process, 136

new strategy implementation costs, 138-139

issues, 136

overview, 134-135

research and development (Perdue Farms), 27

retailer overcharging, 156-159

reverse supply chain process (eCycle Services)

city waiting fee problem overview, 114

overview, 111-114

waiting time and cost analysis, 115-116

Ricoh

overview, 211

process reforms

implementing with reforms committee, 214-218

integrated information systems, 213

procurement, 213

product development, 213

production, 212-213

risk management

beforehand response playbooks, 91

financial

Molson Coors, 58-63

overview, 56-58

global supply chains, 274-277

European case study, 279-281

implementing, 276-277

resilience model, 277-279

risk classifications, 277

types of risks, 275

high magnitude disruptions, 93-95

lean supply chains

Airbus, 184-186

automobile industry, 192-194

operational (Molson Coors), 63-67

forecasting, 64

MRP (Material Requirements Planning), 65-67

other company strategies

applying, 228

evaluating, 226-227

researching, 222-226

product de-risk, 92

product development, planning

demand forecasting, 105-106

demand forecasting errors, 101

demand planning, 105

end-product planners, 99

material planners, 100

materials forecast errors, 102

order proposals, 100

production planners, 100

reactive, 89-90

resiliency, 92

SBC platelet supply chain, 42

collection, 43-45

issuing process, 47

outdate rate and number of transfusions statistics, 47

overview, 40-41

platelets, 41-42

problems, 48

rotation, 45-47

sources of risk

cultural differences, 89

external, 87

internal, 86

natural disasters, 87-88

supplier financial assessments, 91

supply chain de-risk, 93

supply with demand, matching

electronics risks, 86-93

Toyota China, 75-79

S

Salvation Army. See Dallas Salvation Army

SBC platelet supply chain, 42

outdate rate and number of transfusions statistics, 47

overview, 40-41

platelets

overview, 41-42

shelf life, 42

problems, 48

processes

collection, 43-45

issuing, 47

rotation, 45-47

SBC website, 40

selecting suppliers, 127

sensitivity analysis (eCycle Services), 115-116

Sherman Soda, 156-159

shipping operations (NSE), 153

Shirley, Lieutenant Eliza, 5

single-sourcing, 222

Sirop, 224-225

sources (risk)

cultural differences, 89

external, 87

internal, 86

natural disasters, 87-88

sourcing

demand forecasting, 105-106

ethics (Fair Trade), 166

coffee focus, 165

criticisms, 168

history, 164

labeling, 164

non-Fair Trade coffee prices comparison, 165

overview, 163-164

Starbucks policy, 169-170

supply chain, 166-167

multiple, 222

process automation

benefits, 248

challenges, 242-243

cloud computing overview, 243-245

single, 222

spare parts supply chain management, 255

CFAs (Carry Forward Agents), 257

dealers, 258-262

order type classification of urgent orders, 258-259

urgent order fulfillment rates, 260-261

IGNYS Automotive company overview, 255-256

process map, 259

sourcing division, 264

vendors, 262-263

warehousing, 261-264

Specialty Coffee Association of America website, 164

Stanford Blood Center. See SBC platelet supply chain

Stanford University Medical Center (SUMC), 40

Starbucks

Fair Trade policy, 169-170

website, 167

Stay-Awake-Soda, 156-159

strategies (supply chain)

creating

customer, defining, 230

distributor requirements, 230

production evaluation, 231-232

improving

evaluating other company strategies, 228

researching other company strategies, 222-226

SUMC (Stanford University Medical Center), 40

suppliers

buyers, bringing together (Tmall)

company overview, 171-173

counterfeit and substandard products, 174

future, 177-178

membership fees/cash deposits crisis, 175

rebranding, 175-177

cloud-based solutions, transitioning

benefits, 248

challenges, 242-243

cloud computing overview, 243-245

consolidation

airline industry, 185-186

automobile industry, 193

evaluating, 127

financial assessments, 91

negotiated compensation mechanisms, 190

reducing, 85

supply with demand, matching

electronics risks, 86-89

cultural differences, 89

external, 87

internal, 86

supplier failures, 87-88

planning

demand forecasting, 105-106

demand forecasting errors, 101

demand planning, 105

end-product planners, 99

material planners, 100

materials forecast errors, 102

order proposals, 100

production planners, 100

risk management

beforehand response playbooks, 91

high magnitude disruptions, 93-95

product de-risk, 92

reactive, 89-90

resiliency, 92

supplier financial assessments, 91

supply chain de-risk, 93

Toyota China

4S store customer management, 77-79

demand forecasting/production planning, 75-76

T

TACT (Total Arranging and Cultivating) system, 77

third-party logistics providers. See 3PLs

Tmall (Taobao Mall)

counterfeit and substandard products, 174

future, 177-178

membership fees/cash deposits crisis, 175

overview, 171-173

rebranding, 175-177

website, 175

Toyota China

4S stores

customer management, 77-79

overview, 74-75

demand forecasting/production planning, 75-76

overview, 73-74

production localization, 74

TPS (Toyota Production System), 73

Toyota history website, 73

TPS (Toyota Production System), 73

TractParts

demand pattern, 131

overview, 130

production strategies, planning

chase versus level, 130

cost structure, 130

discounts, 132

traditional production methods, 181

transaction costs approach, 199

COAPEL supply chain example, 205-208

behavioral assumptions, 206-207

dimensional assumptions, 207-208

overview, 201-202

transportation risks, 65-67

U

uncertainties (supply chain), handling, 122-123

V

Venture Milling, 27

vertical integration (Perdue Farms)

CPFR (Collaborative Planning, Forecasting, and Replenishment), 32-33

distribution, 29

eggs, 27-28

manufacturing process, 28

food safety/quality control, 31-32

hatchery, 29-30

processing, 30-31

packaging, 28-29

Vision 2020, 33

warehousing, 29

Volkswagen Group China, 72

W

warehousing. See also inventory management

food products/cosmetics, 152-153

IGNYS Automotive, 261-264

inventory decisions, 117-118

Perdue Farms, 29

waste management challenges (Bangalore)

collection, 235-236

door-to-door, 236-237

landfilling, 238

recycling, 237-238

secondary collection/transportation, 237

conclusion, 239

NGOs role, 239

overview, 233-234

waste composition statistics, 234-235

websites

3-D Systems, 182

AABB, 43-45

automobile manufacturers ranking 2010, 73

Bangalore waste statistics, 234

Coffee and Conservation, 170

Dell reconnect, 20

Fair Trade, 164

Fairtrade Foundation, 168

FAW Toyota history, 74

Global Exchange, 164

OICA global motor vehicle production, 70

Organic Consumers Association website, 169

Recycling Lives, 113

Salvation Army

donation value guide, 8

history, 4

international, 5

people, 5

unclaimed baggage donations, 9

USA Southern Territory, 4

SBC, 40

Specialty Coffee Association of America, 164

Stanford Blood Center, 40

Starbucks, 167

Tmall, 175

Toyota history, 73

Volkswagen Group China, 72

Williamson, Oliver, 201

Z

Zophin Pharma, 229

customers, defining, 230

distributor requirements, 230

production evaluation, 231-232

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