Index

A

aberrations in DSI, 14-18

DSI as tactical process, 16

lack of alignment with sales/marketing, 17

plan-driven forecasting, 14

accountability, 27

functional integration, 181-183

measuring, 144

accuracy. See MAPE (Mean Absolute Percent Error)

AOP (Annual Operating Plan), 224

gaps between forecast and AOP, 226-228

underlying assumptions, 225-226

apparel industry, 1-2

approach

forecasting hierarchy, 194-196

forecasting point of view, 189-192

forecasting true demand, 192-194

improving, 199-201

incorporation of qualitative input, 197-199

statistical analysis, 196-197

audits, 173-174

available data, nature of, 45-47

averages

moving average, 68-72

simple average, 63-68

B

Benchmark Studies, 171-173

bias

identifying, 149-154

in jury of executive opinion, 105-106

black-box forecasting, 79-80

Boeing Corporation

customer base, 44-45

qualitative forecasting, 95-96

bottom-up forecasting, 121-122, 190-191

Brake Parts, Inc., 233

business climate, 225

business planning

compared to demand forecasting, 33, 183-184

demand plans, 10

financial plans, 11

operational plans, 10

C

calculating

MAPE (Mean Absolute Percent Error), 155-157

unweighted MAPE, 160

weighted aggregate MAPE, 160-163

weighted MAPE, 159-160

moving average, 68-72

percent error, 145-149

return on shareholder value, 165-168

simple average, 64-68

causality versus correlation, 90

change in culture, 28-29

Coca-Cola

forecasting form, 38

forecasting hierarchy, 42

forecasting level, 36

collaboration, 18-19

competitive activity, 226

complex information and qualitative forecasting, 98-99

components of DSI, 20-21

demand review, 22

executive DSI review, 25-26

portfolio and product review, 21-22

reconciliation review, 24-25

supply review, 23-24

continuous process review, measuring, 144

correlation versus causality, 90

cost of qualitative forecasting, 100

cross-functional participation, measuring, 144

culture change, 28-29

customer base, nature of, 44-45

customer gap, 228

customer-generated forecasts, 124-133

benefits and risks, 126-129

choosing customers to work with, 129-130

customer collaboration, 130-131

distribution and retail customers, 125-126

incorporating into process, 132

OEM customers, 125

project-based customers, 125

summary, 132-133

D

data communication, 50-51

data integrity, 207-208

data organization, 50

decision orientation, measuring, 144

Delphi method, 107-109

demand, 35

demand forecasting. See also demand review

approach

forecasting hierarchy, 194-196

forecasting point of view, 189-192

forecasting true demand, 192-194

improving, 199-201

incorporation of qualitative input, 197-199

statistical analysis, 196-197

Benchmark Studies, 171-173

black-box forecasting, 79-80

bottom-up forecasting, 121-122, 190-191

compared to business planning, 33, 183-184

compared to goal setting, 34

compared to sales forecasting, 34-35

customer-generated forecasts, 124-133

benefits and risks, 126-129

choosing customers to work with, 129-130

customer collaboration, 130-131

distribution and retail customers, 125-126

incorporating into process, 132

OEM customers, 125

project-based customers, 125

summary, 132-133

explained, 31-35

factors influencing, 44

available data, 45-47

customer base, 44-45

products, 47-49

final forecasts, constructing, 133-137

forecasting audits, 173-174

forecasting form, 38-39

forecasting hierarchy, 41-43, 194-196

forecasting horizon, 36-38

forecasting interval, 38

forecasting level, 36

forecasting needs of different functions, 40

forecasting systems, 49-52, 201

access to performance measurement reports, 205-207

data integrity, 207-208

improving, 209-211

level of integration, 202-205

system infrastructure, 209

functional integration, 175

accountability, 181-183

DSI processes, 176-178

forecasting versus planning, 183-184

improving, 187-188

organization, 178-181

training, 185-187

initial forecast, preparing, 220-223

market intelligence

acquiring and documenting, 123-124

from customer-generated forecasts, 124-133

explained, 119-120

final forecasts, constructing, 133-137

micro versus macro intelligence, 121-122

performance measurement

benefits of, 140-142

bias, 149-154

how performance is measured, 211-213

how performance is rewarded, 213-214

improving, 215

MAPE (Mean Absolute Percent Error), 154-164, 212-213

outcome metrics, 142-143, 165-168

overview, 55-56, 139-140

percent error, 213

percent error calculation, 145-149

process metrics, 142-144

return on shareholder value, 165-168

“phase-in/phase-out” forecasting, 48

plan-driven forecasting, 14, 183

process flow, 219-220

product family level forecasting, 81

qualitative forecasting

advantages of, 97-98, 103

Delphi method, 107-109

explained, 53-55, 93-96

Hershey Foods example, 95

jury of executive opinion, 104-107

problems with, 98-103

salesforce composite, 109-116

when to use, 94-96

who does qualitative forecasting, 96-97

quantitative forecasting

Hershey Foods example, 60-61

limitations and risks, 90-91

overview, 53-55, 59

regression analysis, 84-90

role of, 60-61

stages of sophistication, 196-197

time series analysis, 61-83

Seven Keys to Better Forecasting, 215-217

SKU-level forecasting, 81

top-down forecasting, 121-122

demand plans, 10

demand review, 22

demand review meeting, 230-235

gap analysis, 223-230

new product forecasting, 21

overview, 219-220

preparation of initial forecast, 220-223

demand review meeting, 230-235

demand-driven implementation, 18

Demand/Supply Integration. See DSI (Demand/Supply Integration)

Deming, Edwards, 139

discipline, 19

distribution customers, 125-126

documenting market intelligence, 123-124

Drucker, Peter, 139

DSI (Demand/Supply Integration). See also demand forecasting

aberrations

DSI as tactical process, 16

lack of alignment with sales/marketing, 17

plan-driven forecasting, 14

across supply chain, 11-13

characteristics of successful implementation, 26-29

compared to S&OP (Sales and Operations Planning), 3-4

components, 20-21

demand review, 22

executive DSI review, 25-26

portfolio and product review, 21-22

reconciliation review, 24-25

supply review, 23-24

demand review

demand review meeting, 230-235

gap analysis, 223-230

overview, 219-220

preparation of initial forecast, 220-223

measuring effectiveness of, 142-144

overview, 1-2

philosophy of, 2-3

principles

collaboration, 18-19

demand-driven, 18

discipline, 19

requirements, 3

signs of ineffective integration, 5-6

“sweet spot,” 19-20

DuPont Model, 165-167

E

error

MAPE (Mean Absolute Percent Error), 154-164, 212-213

advantages, 157-163

calculating, 155-157

disadvantages, 163-164

formula, 154-155

unweighted MAPE, 160

weighted aggregate MAPE, 160-163

weighted MAPE, 159-160

percent error, 145-149, 213

exception rules, 231-232

executive DSI review, 25-26

executive opinion, jury of, 104-107

executive support, 177-178

exponential smoothing, 72-83

F

failure to recognize patterns, 100-101

final forecasts, constructing, 133-137

finance, forecasting needs of, 40

financial plans, 11

focus and salesforce composites, 115-116

forecasting. See demand forecasting

forecasting audits, 173-174

forecasting form, 38-39

forecasting hierarchy, 41-43, 194-196

forecasting horizon, 36-38

forecasting interval, 38

forecasting level, 36

forecasting point of view, 189-192

forecasting systems, 49-52, 201

access to performance measurement reports, 205-207

data integrity, 207-208

improving, 209-211

level of integration, 202-205

system infrastructure, 209

forecasting/DSI champion, 181

functional integration, 175

accountability, 181-183

DSI processes, 176-178

forecasting versus planning, 183-184

improving, 187-188

organization, 178-181

training, 185-187

G

game playing in qualitative forecasting, 101-102, 113

gap analysis, 223-230

goal setting, compared to demand forecasting, 34, 224

groupthink, reducing effects of, 108

H

Hershey Foods

customer base, 44-45

qualitative forecasting, 95

statistical analysis, 60-61

hierarchy (forecasting), 41-43, 194-196

Honeywell Corporation, 49

horizon (forecasting), 36-38

I

IBM, 47-48

ideal state of DSI, 6-11

identifying bias, 149-154

improvement, measuring, 144

improving forecasting

approach, 199-201

forecasting systems, 209-211

functional integration, 187-188

performance measurement, 215

Seven Keys to Better Forecasting, 215-217

incorporating customer-generated forecasts, 132

industry growth, 226

ineffective demand/supply integration, signs of, 5-6

information limitations, 99-100

infrastructure of forecasting systems, 209

initial forecast, preparation of, 220-223

interval, 38

islands of analysis, 207-208, 216

J-K

judgmental forecasting. See qualitative forecasting

jury of executive opinion, 104-107

key performance indicators (KPIs), 55-56

L

leadership

accountability, 27

executive DSI review, 25-26

executive support, 177-178

importance in DSI implementation, 27

jury of executive opinion, 104-107

linear regression, 85

M

macro market intelligence, 121-122

managing forecasting process, 44

MAPE (Mean Absolute Percent Error), 154-164, 212-213

advantages, 157-163

calculating, 155-157

disadvantages, 163-164

formula, 154-155

unweighted MAPE, 160

weighted aggregate MAPE, 160-163

weighted MAPE, 159-160

market intelligence

acquiring and documenting, 123-124

from customer-generated forecasts, 124-133

explained, 119-120

final forecasts, constructing, 133-137

micro versus macro intelligence, 121-122

market share, 225

marketing

forecasting needs, 40

lack of alignment with, 17

qualitative forecasting, 96-97

Maxtor, 48

Mean Absolute Percent Error. See MAPE (Mean Absolute Percent Error)

measuring performance

benefits of, 140-142

bias, 149-154

how performance is measured, 211-213

how performance is rewarded, 213-214

improving, 215

MAPE (Mean Absolute Percent Error), 154-164, 212-213

advantages, 157-163

calculating, 155-157

disadvantages, 163-164

formula, 154-155

unweighted MAPE, 160

weighted aggregate MAPE, 160-163

weighted MAPE, 159-160

outcome metrics, 142-143, 165-168

overview, 55-56, 139-140

percent error, 145-149, 213

process metrics, 142-144

return on shareholder value, 165-168

meetings, demand review meeting, 230-235

Mentzer, Tom, xii-xiv, 139, 165, 171

metrics

outcome metrics, 142-143, 165-168

process metrics, 142-144

micro market intelligence, 121-122

moving average, 68-72

multi-level participation, measuring, 144

multiple regression, 85

N

naïve forecast, 63-64

new product forecasting, 21

New Product Introduction (NPI) timing, 229

noise, 62-63

NPI (New Product Introduction), 229

O

OEM customers, 125

operational plans, 10

organization, functional integration, 178-181

outcome metrics, 142-143, 165-168

P

participation, measuring, 144

PE. See percent error

percent error, 145-149, 213

performance measurement

benefits of, 140-142

bias, 149-154

how performance is measured, 211-213

how performance is rewarded, 213-214

improving, 215

MAPE (Mean Absolute Percent Error), 154-164, 212-213

advantages, 157-163

calculating, 155-157

disadvantages, 163-164

formula, 154-155

unweighted MAPE, 160

weighted aggregate MAPE, 160-163

weighted MAPE, 159-160

outcome metrics, 142-143, 165-168

overview, 55-56, 139-140

percent error, 145-149, 213

process metrics, 142-144

return on shareholder value, 165-168

personal agendas, 101-102

“phase-in/phase-out” forecasting, 48

philosophy of DSI, 2-3

pick-best functionality, 196-197

plan-driven forecasting, 14, 106, 183

plans. See business planning

PlayStation 2, 34-35

portfolio and product review, 21-22

preparation of initial forecast, 220-223

pricing actions, 229

principles of DSI, 18-20

process metrics, 142-144

processes, functional integration, 176-178

product (SKU) rationalization, 21-22

product family level forecasting, 81

product review, 21-22

products, nature of, 47-49

project-based customers, 125

promotional activity, 228

Q

qualitative forecasting

advantages of, 97-98

Delphi method, 107-109

explained, 53-55, 93-96

Hershey Foods example, 95

jury of executive opinion, 104-107

problems with, 98-103

cost issues, 100

failure to recognize patterns, 100-101

information limitations, 99-100

large amounts of complex information, 98-99

personal agendas, 101-102

summary, 103

salesforce composite, 109-116

when to use, 94-96

who does qualitative forecasting, 96-97

quantitative forecasting

advantages of, 103

Hershey Foods example, 60-61

incorporation of qualitative input, 197-199

limitations and risks, 90-91

overview, 53-55, 59

regression analysis, 84-90

role of, 60-61

stages of sophistication, 196-197

statistical engine, 49-50

steps to creating, 77-79

time series analysis

exponential smoothing, 72-83

moving average, 68-72

naïve forecast, 63-64

overview, 61-63

simple average, 63-68

R

reconciliation review, 24-25

regional gap, 227

regression analysis, 84-90

requirements of DSI, 3

retail customers, 125-126

return on shareholder value, 165-168

reviews

demand review, 22

overview, 219-220

preparation of initial forecast, 220-223

executive DSI review, 25-26

portfolio and product review, 21-22

reconciliation review, 24-25

supply review, 23-24

rewarding performance, 213-214

risks of customer-generated forecasts, 126-129

S

S&OP (Sales and Operations Planning), 3-4

sales, lack of alignment with, 17

Sales and Operations Planning (S&OP), 3-4

sales department

forecasting needs, 40

qualitative forecasting, 96-97

salesforce composite, 109-116

sales forecasting, 34-35

Sales Forecasting Management: A Demand Management Approach (Metzner and Moon), 145

salesforce composite, 109-116

seasonality, 62

senior executives, qualitative forecasting, 96-97

Seven Keys to Better Forecasting, 215-217

shareholder value, calculating return on, 165-168

shelf life of products, 48-49

simple average, 63-68

simple regression, 85

simplicity and salesforce composites, 113-114

SKU rationalization, 21-22

SKU-level forecasting, 81

Sony Corporation, 34-35

sourcing, forecasting needs of, 40

stages of sophistication

approach

forecasting hierarchy, 194-196

forecasting point of view, 189-192

forecasting true demand, 192-194

improving, 199-201

incorporation of qualitative input, 197-199

statistical analysis, 196-197

explained, 174

forecasting systems, 201

access to performance measurement reports, 205-207

data integrity, 207-208

improving, 209-211

level of integration, 202-205

system infrastructure, 209

functional integration, 175

accountability, 181-183

DSI processes, 176-178

forecasting versus planning, 183-184

improving, 187-188

organization, 178-181

training, 185-187

performance measurement

how performance is measured, 211-213

how performance is rewarded, 213-214

improving, 215

Seven Keys to Better Forecasting, 215-217

statistical forecasting, 49-50, 53-55, 196-197

Hershey Foods example, 60-61

incorporation of qualitative input, 197-199

limitations and risks, 90-91

regression analysis, 84-90

role of, 60-61

time series analysis

exponential smoothing, 72-83

moving average, 68-72

naïve forecast, 63-64

overview, 61-63

simple average, 86-68

strategic focus, measuring, 144

strong executive support, 177-178

subjective forecasting. See qualitative forecasting

successful DSI implementations, characteristics of, 26-29

supply chain

demand-driven supply chains, 18

DSI (Demand/Supply Integration) across, 11-13

supply review, 23-24

“sweet spot,” 19-20

systems, 49-52, 201

access to performance measurement reports, 205-207

data integrity, 207-208

improving, 209-211

level of integration, 202-205

system infrastructure, 209

T

tactical process, DSI as, 16

time series analysis

exponential smoothing, 72-83

moving average, 68-72

naïve forecast, 63-64

overview, 61-63

simple average, 63-68

timing gap, 226-227

top-down forecasting, 121-122

training, functional integration, 185-187

trends, 61

U-V

unweighted MAPE (Mean Absolute Percent Error), 160

volume gap, 227

W-X-Y-Z

weighted aggregate MAPE (Mean Absolute Percent Error), 160-163

weighted MAPE (Mean Absolute Percent Error), 159-160

wide-spread training, measuring, 144

world-class performance

approach

forecasting hierarchy, 194-196

forecasting point of view, 189-192

forecasting true demand, 192-194

improving, 199-201

incorporation of qualitative input, 197-199

statistical analysis, 196-197

Benchmark Studies, 171-172

forecasting audits, 172-174

forecasting systems, 201

access to performance measurement reports, 205-207

data integrity, 207-208

improving, 209-211

level of integration, 202-205

system infrastructure, 209

functional integration, 175

accountability, 181-183

DSI processes, 176-178

forecasting versus planning, 183-184

improving, 187-188

organization, 178-181

training, 185-187

performance measurement

how performance is measured, 211-213

how performance is rewarded, 213-214

improving, 215

Seven Keys to Better Forecasting, 215-217

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