Appendix 2

The Use of Checklists Within HAZOP Study

Abstract

A brief consideration of the place of checklists in HAZOP study with strong emphasis on their limitations and the caution needed in their use.

Keywords

Checklists

The use of checklists is contrary to the principles of the HAZOP study method but for an experienced leader, a carefully constructed checklist for a commonly encountered unit can be a helpful way of ensuring that less common deviations are fully considered. With less experience, however, there is a danger that these become a substitute for the creative thinking and analysis from first principles that are essential characteristics of a good HAZOP study.

The examples given here illustrate two ways in which checklists may be used. Table A2.1 lists some aspects which might be considered under the guideword “other (other than).” Table A2.2 gives checklists for vessels and for vents/drains. Neither is comprehensive, nor will all the items in the list need consideration in every analysis. Thus, it is recommended that if lists are used at all they are the responsibility of the team leader who brings out items from the list which might apply in the circumstances of the study. Furthermore, it is important that such lists are customized and expanded to ensure relevance to each industry and application.

Table A2.1

An illustrative parameter list for the guideword “other (other than)”

Maintenance

Testing and calibration

Instrumentation, alarms, and trips

Hold conditions

Services

Relief

Sampling

Static

Start-up and shutdown

Low and high rate running

Nonstandard batches

Manual operation of automatic plant

Table A2.2

Illustrative HAZOP study checklists

General List for Vessels Vents/Drains
Pressure deviations Isolation
Level deviations/bunding Cross flow/reverse flow
Temperature deviations Pressure rise/restriction/choke
Vortex High back pressure in vent line
More/less mixing Flashing/cooling
More/less layering Luting
Increased velocity Elevation change
Sediment Sequence in the vent/drain header
Start-up/shutdown/purging Air ingress
Fouling Two-phase flow
Capacity +Piping checklist
Dip legs  
..................Content has been hidden....................

You can't read the all page of ebook, please click here login for view all page.
Reset
3.144.40.189