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Competency Cultivation of Mechanical Engineers in the Process of Social Sustainable Development

The essence of sustainable social development is the development of human beings themselves, which relies on the development of the scientific and technological progress based on the advances of natural and social sciences. Engineers are the organizers and implementers of the formation of science and technology. Worldwide, human societies are facing increased opportunities for development, but also challenges from various fields, and their basic competencies and capacities on society and economics are being developed. The cultivation and improvement of the quality of education and training is essential for promoting the progress of science and technology, making engineering technology serve humankind, and promoting and realizing a sustainable society. Sustainable development plays a vital role. This chapter focuses on the importance and methods of developing the competence of mechanical engineers in the process of sustainable development of society, taking mechanical engineers as an example.

3.1. The importance of the basic qualities of mechanical engineers for the sustainable development of society

3.1.1. What are the basic qualities of a mechanical engineer?

The engineering community is involved in many industries and has had great influence on their development, with mechanical engineers being an important part of it. With the rapid development of modern science and technology and society, the boundaries between many disciplines are becoming less obvious. The intersection of marginal disciplines and interdisciplinarity has become widespread. For a mechanical engineer, the most basic ability is to acquire more knowledge and develop a tight knowledge structure.

As mechanical engineers are involved in a wide range of fields and engaged in many jobs, their basic qualities are more comprehensive. Mechanical engineers should have a strong and solid foundation of knowledge to enhance adaptability for future work; a solid theoretical knowledge of the profession and technical practical skills to enhance professional research and development capabilities; a passion for science to enhance research and continuous innovation ability; the broad knowledge of economic management and technical management to enhance the ability to process and solve engineering problems; abundant knowledge of sociology to enhance the integration of development, science technology and social interaction [LI 00].

3.1.2. How to achieve sustainable development of mechanical engineers

Figure 3.1 depicts a sustainable development process of mechanical engineers. First of all, mechanical engineers need to improve their basic skills, solve basic work problems, and continue to learn on the job, accumulate knowledge and improve themselves constantly. At the same time, engineers need to communicate with each other, exchange work experiences, discuss cutting-edge technology, expand their horizons, and build a good communication environment. Finally, the development of the next generation of engineers should focus on developing the fundamental skills of the future, describing the experience of problem-solving and looking at the big picture. A cradle for training the engineers should be formed. Sustainable development is a long-term strategic goal which requires the common struggle of human generations. Therefore, mechanical engineers should think from a long-term perspective, in order that successive generations of engineers will be more advanced. Engineering technology can continue and, ultimately, serve society and benefit the people of the future.

3.1.3. The relationship between the sustainable development of mechanical engineers and the sustainable development of society

Society is like a ship that sails far away, and mechanical engineers are like sailors on the ship, and only if the sailors are skilled enough will the ship be able to sail safely across the ocean. In the process, sailors can also see the vastness and the beautiful scenery of the sea, thus accumulating more experience in navigation, and improving their sailing skills constantly.

As shown in Figure 3.1, if mechanical engineers continue to innovate and promote science and technology, society will progress and evolve accordingly. However, factors affecting the development of society are not single, and as it continues to evolve under the influence of other factors, it can provide a better environment for research, better material needs, and better scientific power. Mechanical engineers can accelerate their pace and make progress for society, which also promotes the development of mechanical engineers accordingly, and improving their knowledge to keep pace with the times. It can be concluded that the progress of mechanical engineers and social development mutually promote and influence each other.

This virtuous relationship between mechanical engineers and society can not only accelerate the progress of society, but also promote continuous growth of the field of mechanical engineering and the sustainable development of the mechanical engineering team, which in turn promotes the sustainable development of society.

Schematic illustration of the relationship between the sustainable development of mechanical engineers and the sustainable development of society.

Figure 3.1. The relationship between the sustainable development of mechanical engineers and the sustainable development of society

3.2. Mechanical engineers must observe ethics and laws

Mechanical engineers, like other engineers, should observe ethical and legal requirements, first and foremost, in the process of implementing engineering technology.

3.2.1. The importance of engineering ethics

Engineering is an important production and construction process which has a profound impact on people’s lives. Engineering ethics is a code of ethics that adjusts the relationship between engineering and technology, and engineering and society. It is an ethical and moral principle that must be observed in the field of engineering; a basic moral requirement for engineering and technical personnel engaged in engineering design, construction and management. People who are engaged in the profession of engineering must possess the unique ethics of the profession itself [DOU 17].

3.2.2. Problems and causes of engineering ethics

With the continuous development of technology, the harm of environmental pollution and the energy crisis has gradually emerged [WAN 14]. The lack of ethical care for people always occurs during the construction of the engineering project, including other ethical defects caused by the excessive pursuit of profit, etc.

There are many reasons for ethical problems:

  1. 1) decision-making mistakes and government supervision imbalances;
  2. 2) the ethical system of the enterprise itself is imperfect, and it is negatively affected by the poor corporate culture that pursues economic benefits one-sidedly. It is restricted by the level of science and technology under certain social and historical conditions;
  3. 3) the designer has underestimated the engineering risks and lacked professional ethics;
  4. 4) weakening of the construction of workers’ sense of social responsibility, etc. [YAN 20].

It is obvious that engineering ethics is becoming more and more important in mechanical engineering. To achieve the sustainable development of mechanical engineering, as a mechanical engineer, observing engineering ethics should be the top priority.

3.2.3. Legal issues in manufacturing

As mechanical engineers, we must strictly abide by relevant laws and regulations in production and construction. If we violate local manufacturing standards or laws, it will lead to very serious consequences, such as the following:

  1. 1) observe standardization in the manufacturing field. All aspects of industrial production are closely linked. If one of the links has a size mismatch, it may cause problems within the entire production system;
  2. 2) differences in laws and regulations between countries. Many countries have different laws and regulations on industrial production. Before implementing the project, be sure to understand the regulations in the relevant regions to avoid violating the law;
  3. 3) naming and modeling a machine should avoid national and religious taboos. We must respect the human rights and religious beliefs of all people, and avoid adopting design concepts that may cause misunderstanding or discrimination.

All in all, while carrying out engineering design, mechanical engineers must be sensitive to, and respectful of relevant laws. Only under the premise of observing morality and the legal system, at the same time, can it be ensured that the project runs smoothly and achieves sustainable development.

3.3. Mechanical engineers shoulder responsibility for environmental protection

3.3.1. Environmental pollution from industrial production is widespread

In industrial production, particularly machine industry processes – traditional casting, forging, welding and other material forming processes, as well as traditional mechanical cutting processes such as turning, grinding, planing, milling, boring, and drilling – discharge a large amount of exhaust gas, wastewater and solid waste (directly or indirectly) and pollute the atmosphere and soil. Wastes such as metal ions, oil, acids, alkalis and organic matter, wastewater with suspended matter, chromium, mercury, lead, copper, cyanide, sulfide, dust, waste gas from organic solvents, metal shavings, slag and other solid waste. At the same time, it is accompanied by noise and vibrations during processing.

When smelting metal, corresponding smelting slag, as well as steam and dust containing heavy metals, are generated. Dust, smoke, noise, various harmful gases and various types of radiation will appear during the casting process of the material. In the plastic processing of the material, the forging hammer and punch will produce noise and vibrations during the work, heating the furnace dust, and cleaning dust will be generated during forging. High-temperature forging will also bring heat radiation. Arc welding, high-frequency electromagnetic waves, radiation, noise, etc. will be produced during the welding process of the material. As part of this process, the outer layer of the electrode and the flux decompose at high temperatures which can create a large amount of harmful dust, such as Fe2O3 and manganese, fluorine, etc. Ultraviolet radiation acts on oxygen and nitrogen in the ambient air to produce O3, NO, NO2, etc. During gas welding, a large amount of electro-slag is generated due to the production of acetylene gas from calcium carbide.

In metal heat treatment, high-temperature furnaces and high-temperature workpieces will produce heat radiation, soot and slag, and oil fumes. In addition, deoxidizers, such as titanium dioxide and silica gel, will be added to the salt bath furnace to prevent metal oxidation. Various acids, alkalis, salts, etc. and high-frequency electric field radiation are produced during chemical heat treatment. When nitriding the surface, an electric furnace is used to heat and pass ammonia gas. There is leakage of ammonia gas; when the surface is cyanided, the metal is put into the heated cyanide tank, containing sodium cyanide. Sodium cyanide is highly toxic, and will generate cyanide-containing gas and wastewater. When the surface is blackened, alkaline washing is carried out in a mixed solution of sodium hydroxide, carbonic acid and trisodium phosphate, and all waste acid liquid, waste alkaline liquid and sodium chloride gas will be discharged [LI 14].

In short, traditional metallurgy, machining and heat treatment of metal workpieces, etc. will bring unfavorable factors to people and the environment. Mechanical engineers should shoulder the important responsibility of environmental protection. The environmental protection of the human–machine environment should be considered at the early stages of the production claim.

3.3.2. Engineers should know how to control industrial environmental pollution

There are many methods to prevent environmental pollution, such as mechanical dust collectors, electric dust collectors, washing dust collectors and filter dust collectors, used to remove industrial exhaust gas [LI 17]. At the same time, harmful industrial gases can be purified by chemical methods such as absorption, adsorption, incineration, condensation and chemical reaction. However, from the perspective of the ability of engineers, we should master new technologies, new methods, and new material technologies for industrial pollution as soon as possible, and make them mature and perfect through production practices, and strive to achieve the sustainability of the industrial environment.

For example, the treatment method of industrial wastewater can break through the bottleneck of traditional wastewater treatment technology and specify scientific and reasonable purification process technology according to the attributes of wastewater. If it is relatively clean wastewater, such as the cooling water of the high-frequency furnace, it can be simply treated and discharged into a water channel, or treated by cooling or stabilization measures and then recycled. If it is wastewater containing toxic and harmful substances, after in-depth treatment, it can be discharged into the water channel only after meeting the national discharge standards and environmental protection requirements. For this reason, mastering wastewater treatment technology and advanced technology is essential to solve industrial water pollution.

In addition, engineers should abide by the prevention and control of industrial solid waste, and relevant standards and regulations, to mitigate industrial noise. In the process of implementing mechanical engineering technology, engineers should pay more attention to the impact of various links on the environment to ensure the rapid development of machine industry technology and avoid causing serious pollution to the environment, or have serious consequences.

3.4. Mechanical engineers must be familiar with traditions and learn to innovate

A qualified mechanical engineer should have received systematic training in mechanical theory, have good learning ability and correct learning methods, and be proficient in traditional professional knowledge and basic skills, for example:

  1. 1) familiar with the standards and representation methods of engineering drawings;
  2. 2) familiar with the performance, test methods and selection of commonly used metal materials;
  3. 3) master the basic knowledge and skills of mechanical product design, proficient in the design of parts;
  4. 4) master the basic knowledge and skills of the formulation process and be familiar with the processing technology of typical parts;
  5. 5) familiar with relevant safety regulations, ethics and legal knowledge;
  6. 6) familiar with quality management and quality assurance systems, master the basic tools and methods of process control, understand relevant quality inspection technology;
  7. 7) understand the basic concepts of computer simulation and be familiar with the characteristics and applications of commonly used computer software [ZHO 20].

The traditional engineering spirit is the unique inherent quality of the “engineering man”; it is the condensing and accumulation of long-term engineering experience, including the innovative spirit and practical spirit based on the nature of engineering, as well as the team spirit, rational freedom spirit and humanistic spirit adapted to social development. And innovation consciousness, as a generating element of innovation ability, plays an important role in enhancing innovation self-confidence, stimulating innovation motivation and maintaining innovation enthusiasm. Therefore, future mechanical engineers should not only have the traditional, professional knowledge and skills above but also have good innovation sense [ZHO 20, WAN 15].

When designing products, mechanical engineers should not only focus on meeting product demands and reducing costs but must also conduct a comprehensive analysis from a health and safety perspective, through technological innovation and invention, to solve the problems of products in order that they can meet the needs better. Besides, in a society that pays more and more attention to environmental protection and sustainable development, the role of engineers is not only seen as a technical talent but also as a thinker who is concerned with the issues from the perspective of social development. This requires engineers to have an awareness of environmental protection and energy-saving in the process of product design and manufacturing. In the stage of product development and design, new materials and technologies which are safe and environmentally friendly should be used, and the relevant methods and concepts of product lifecycle design must be learned. In the manufacturing process of products, new technologies and new processes should be used to reduce carbon and pollutant emissions. This requires mechanical engineers to comprehensively conceive from energy, environment, health and other aspects during the design of the scheme. Engineers should use innovative design as the driving force for new product development.

3.5. Mechanical engineers should pay attention to product quality management and quality assurance systems

Quality management and quality assurance systems are planning, implementation, monitoring, correction and improvement activities covering a series of processes such as procurement, research and development, production, sales and after-sales service. A process approach is most frequently adopted, combining the plan-do-check-act (PDCA) cycle and risk-based thinking [GUO 20]. At present, the most widely used is ISO 9001: 2015, which is formulated by the International Organization for Standardization Quality Management and Quality Assurance Technical Committee.

For machinery manufacturing enterprises, different quality management and quality assurance methods will produce different results. Quality management and assurance methods are composed of many factors. Therefore, enterprises are also required to choose appropriate management methods in accordance with actual conditions. Therefore, the quality of machinery manufacturing can reach the best level, and promote the development of enterprises in the direction of modernization and science.

For production processes and operations within machinery manufacturing enterprises, any link will involve a quality management and assurance system. Taking the quality capital expenditure environment as an example, if it is not controlled scientifically and reasonably, it will have an impact on the normal production and operation of the enterprise, and may even result in significant wasted funds. If an enterprise fails to properly manage and control product quality, it will lead directly to the finished product failing to meet standards, which wastes funds and is not conducive to the long-term stable development of the enterprise [PIN 20].

Therefore, in the future development of machinery manufacturing enterprises, it is necessary to establish a new quality management system. When there is a contradiction between quality and output, the enterprise must prioritize quality rather than output and, at the same time, pay attention to customer trends [HON 16], and maximize the expectations and needs of customers. Only by establishing an advanced, modern quality management system can machinery manufacturing enterprises gain a foothold within the fierce market competition, while saving capital and truly achieving the goal of sustainable development.

As a mechanical engineer, you should be able to master more modern management systems and implement them. Proficiency in various quality management techniques is needed. For the company’s internal management, technical management, production activities, etc. you must have corresponding management capabilities. Only in this way can you maximize the quality of machinery manufacturing. When an enterprise encounters setbacks and difficulties, the employees should stand together with their enterprise in the same boat, devote themselves to the enterprise, and achieve growth with it synchronously.

3.6. Mechanical engineers should have a time view, a cost view and a risk view

Nowadays, with the rapid development of science and technology, stricter requirements have been put forward for the timeliness, reliability and benefits of mechanical products. As engineers, we must break the shackles of traditional design concepts and establish basic concepts such as time, cost and project risk, so as to meet the needs of economic development and mechanical product development, and to create more benefits [CHE 20, OKO 19].

3.6.1. Establish the concept of time, follow the trend of industry development

With the rapid development of science and technology and the emergence of new technologies, mechanical engineers urgently need to keep up with the world’s new technology trends, as well as master the latest theories and technologies within their own industry. Establishing the concept of time can enable mechanical engineers to acquire the latest technical means in the shortest time, so as to create more cutting-edge mechanical products, to obtain greater benefits and serve the effect to the society.

3.6.2. Set up the cost view, strengthen the core competition ability

In today’s market environment, especially in the changing external environment, internal competition is more and more fierce, cost pressures are increasing gradually and each enterprise can survive and develop. Cost saving has become an important measure and, as a mechanical engineer, having a cost concept is the key to making the enterprise competitive. Mechanical engineers can minimize the cost of machinery on the basis of meeting use requirements when designing products, which is the most important means to enhance the core competitiveness of enterprises [LIA 10].

3.6.3. Establish the concept of project risk to avoid the occurrence of major losses

Everything in the world is always evolving and changing, and risks may also extend over time and change dynamically. Mechanical engineers should establish the concept of project risk and focus on cultivating and avoiding risk awareness in the complete cycle of mechanical engineering technology implementation and all links, so as to “prevent risks”. Only with a sense of project risk in mind can we avoid major losses during the project, ensure smooth progress and maximize the profits of the enterprise.

3.7. Mechanical engineers should have a global vision

3.7.1. Establish a system concept and give play to the role of system engineering

Today, with the rapid development of modern industry, boundaries between industrialization systems, or different countries, have become increasingly blurred. Because the interconnections and exchanges between countries have been strengthened, the modern machine industry has been promoted; and it is the realization of common goals by machinery companies that has been the main task (improve labor productivity, reduce manufacturing costs, improve quality, product upgrading and so on). Therefore, the field of mechanical engineering is not single or multiple parts manufacturing and assembly but a large structure beyond mechanical systems. This requires mechanical engineers to observe and analyze problems with a systematic perspective when developing products. It is necessary to address the contradictions of parts and components but also to adopt a comprehensive approach from the perspective of the entire product. Engineers also need to consider the interrelationship and impact of each product and the complete set of equipment, and, ultimately, have to consider it from the highest level of the production or engineering system [HUA 15]. If a mechanical engineer does not have a systematic perspective and is not familiar with systems engineering, they would not serve all walks of life well.

3.7.2. Strengthen international exchanges and promote common progress within the industry

With new science and technology, the machinery industry in different countries has advantages and disadvantages. In order to develop their own technologies, they must all take advantage of their own strengths and avoid weaknesses; and must actively participate in international division of labor and cooperation in the production field, in order to save social labor and obtain better benefits. In addition, the new technological revolution is the rapid development of modern economic activities, which is followed by domestic production and sales, products and markets, and the contradiction between the supply of, and demand for resources gradually deepens. To resolve these contradictions, we must have a global perspective, achieve production configuration optimization and promote the goal of common discovery. At the same time, the development of mechanical engineers must embody a global perspective, take the world industrial system as the focus, learn from each other’s strengths in technology, learn from each other in literacy, and unite and cooperate in promoting sustainable human development.

3.8. Conclusion

The social sustainable development approach is the inevitable road for human society. The harmony and coordination of human-machine-environment is the basic guarantee for the happiness of human life. The group of engineers represented by mechanical engineers is not only creator and implementer of scientific and technological progress in the advanced industrial era, it is also the promoter of human sustainable development. Under the demands of the rapid development of the global economy, engineers from various countries are urgently required to focus on global cooperation and development trends. Taking on the responsibilty of promoting the sustainable development of human society, through improving self-literacy and management capabilities, we work together to solve various problems faced by humankind in the industrial era, so that human society is truly sustainable and people’s lives are happier.

3.9. Acknowledgements

The authors would like to thank the auxiliary work of postgraduate student team members: Wang Lei, Zhang Zongxu, Meng Fanchao and Zhu Honglve.

3.10. References

[CHE 20] CHEN Y., “Risk control strategy of PPP project”, Cooperative Economy and Technology, vol. 12, pp. 60–62, 2020.

[DOU 17] DOUGHTY T.A., DILLON H., LULAY K. et al., “Design and implementation of an aspirational ethics laboratory course”, ASEE Annual Conference & Exposition, Columbus, Ohio, available at: https://peer.asee.org/28113, 2017.

[GUO 20] GUO J., “Discussion on the current status and effective countermeasures of quality management in machinery manufacturing enterprises”, Enterprise Reform and Management, vol. 10, pp. 27–28, 2020.

[HON 16] HONG Z., HUANG X.M., ZONG W.Y., “Talents cultivation of outstanding engineering based on the plan for educating and training outstanding engineers”, Proceedings of the 2016 International Conference on Education, Training and Management Innovation (ETMI), 2016.

[HUA 15] HUANG H.Z., “New concepts that mechanical engineers should have”, Mechanical Engineering, vol. 8, pp. 38–39, 2015.

[LI 00] LI L., FU G.Y., CHEN A.H., “On the quality of mechanical engineers in the new century”, Higher Education Research in Mechanical Industry, vol. 4, pp. 67–68, 2000.

[LI 14] LI P., “Analysis of the sustainable development of chemical machinery and environment”, Chemical Engineering Management, vol. 18, p. 131, 2014.

[LI 17] LI Y.H., “Metal environmental protection mining and mechanical automation development”, World Nonferrous Metals, vol. 20, pp. 88–90, 2017.

[LIA 10] LIAN Y.J., “The historical mission and opportunities of Chinese engineers in the new century”, Vocational and Technical Education, vol. 12, pp. 60–62, 2010.

[OKO 19] OKOKPUJIE I.P., FAYOMI O.S.I., OYEDEPO S.O, “The role of mechanical engineers in achieving sustainable development goals”, Procedia Manufacturing, vol 35, pp. 782–788, 2019.

[PIN 20] PING L.Z., “On the operation of quality management systems in machinery manufacturing enterprises”, Modern Salt Chemical Industry, vol. 3, pp. 111–112, 2020.

[WAN 14] WANG S.R., “On ethics and engineers in engineering construction”, Science and Technology Pioneer Monthly, vol. 27, no. 10, pp. 140–141, 2014.

[WAN 15] WANG H., FU Q.C., “Teaching reform and practice of electrical engineering and electronics curriculum to strengthen engineering quality and innovative ability”, Proceedings of the 2015 International Conference on Advanced Management Science and Information Engineering (AMSIE), 2015.

[YAN 20] YANG S.Y., “Research on engineering ethics”, Jushe, vol. 5, p. 188, 2020.

[ZHO 20] ZHOU Z.Q., “Research on the professional ideological education of engineers in mechanical engineering”, Mechanical Engineer, vol. 6, pp. 17–21, 2020.

Chapter written by Hailong FU, Yue WANG, Marius Gabriel PETRESCU and Mirela PANAIT.

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