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Feature Story

Just Add Water … and Paddle

Mike Cichanowski grew up on the Mississippi River in Winona, Minnesota. At a young age, he learned to paddle a canoe so he could explore the river. Before long, Mike began crafting his own canoes from bent wood and fiberglass in his dad's garage. Then, when his canoe-making shop outgrew the garage, he moved it into an old warehouse. When that was going to be torn down, Mike came to a critical juncture in his life. He took out a bank loan and built his own small shop, giving birth to the company Wenonah Canoe.

Wenonah Canoe soon became known as a pioneer in developing techniques to get the most out of new materials such as plastics, composites, and carbon fibers—maximizing strength while minimizing weight.

In the 1990s, as kayaking became popular, Mike made another critical decision when he acquired Current Designs, a premier Canadian kayak manufacturer. This venture allowed Wenonah to branch out with new product lines while providing Current Designs with much-needed capacity expansion as well as manufacturing expertise. Mike moved Current Designs’ headquarters to Minnesota and made a big (and potentially risky) investment in a new production facility. Today, the company's 90 employees produce and sell about 12,000 canoes and kayaks per year, across the country and around the world.

Mike will tell you that business success is “a three-legged stool.” The first leg is the knowledge and commitment to make a great product. Wenonah's canoes and Current Designs’ kayaks are widely regarded as among the very best. The second leg is the ability to sell your product. Mike's company started off making great canoes, but it took a little longer to figure out how to sell them. The third leg is not something that most of you would immediately associate with entrepreneurial success. It is what goes on behind the scenes—accounting. Good accounting information is absolutely critical to the countless decisions, big and small, that ensure the survival and growth of the company.

Bottom line: No matter how good your product is and no matter how many units you sell, if you don't have a firm grip on your numbers, you are up a creek without a paddle.

Watch the What Is Managerial Accounting? video in WileyPLUS for an introduction to managerial accounting.

Source: www.wenonah.com.

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Preview of Chapter 19

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This chapter focuses on issues illustrated in the Feature Story about Current Designs and its parent company Wenonah Canoe. To succeed, the company needs to determine and control the costs of material, labor, and overhead, and understand the relationship between costs and profits. Managers often make decisions that determine their company's fate—and their own. Managers are evaluated on the results of their decisions. Managerial accounting provides tools for assisting management in making decisions and for evaluating the effectiveness of those decisions.

The content and organization of this chapter are as follows.

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Managerial Accounting Basics

Managerial accounting provides economic and financial information for managers and other internal users. Understanding managerial accounting will be vital to your future success in business. You don't believe us? Let's look at some examples of some of the crucial activities of employees at Current Designs, and where those activities are addressed in this textbook.

LEARNING OBJECTIVE 1

Explain the distinguishing features of managerial accounting.

In order to know whether it is making a profit, Current Designs needs accurate information about the cost of each kayak (Chapters 20 and 21). And to stay profitable, Current Designs must adjust the number of kayaks it produces in light of changes in economic conditions and consumer tastes. It then needs to understand how changes in the number of kayaks it produces impact its production costs and profitability (Chapter 22). Further, Current Designs’ managers must often consider alternative courses of action. For example, should the company accept a special order from a customer, produce a particular kayak component internally or outsource it, or continue or discontinue a particular product line (Chapter 26)?

In order to plan for the future, Current Designs prepares budgets (Chapter 23), and it then compares its budgeted numbers with its actual results to evaluate performance and identify areas that need to change (Chapters 24 and 25). Finally, it sometimes needs to make substantial investment decisions, such as the building of a new plant or the purchase of new equipment (Chapter 26).

Someday, you are going to face decisions just like these. You may end up in sales, marketing, management, production, or finance. You may work for a company that provides medical care, produces software, or serves up mouth-watering meals. No matter what your position is and no matter what your product, knowledge of managerial accounting will increase your chances of business success. Put another way, in business you can either guess, or you can make an informed decision. As the CEO of Microsoft once noted: “If you're supposed to be making money in business and supposed to be satisfying customers and building market share, there are numbers that characterize those things. And if somebody can't speak to me quantitatively about it, then I'm nervous.”

Comparing Managerial and Financial Accounting

There are both similarities and differences between managerial and financial accounting. First, each field of accounting deals with the economic events of a business. For example, determining the unit cost of manufacturing a product is part of managerial accounting. Reporting the total cost of goods manufactured and sold is part of financial accounting. In addition, both managerial and financial accounting require that a company's economic events be quantified and communicated to interested parties. Illustration 19-1 summarizes the principal differences between financial accounting and managerial accounting.

Management Functions

Managers’ activities and responsibilities can be classified into three broad functions:

1. Planning.

2. Directing.

3. Controlling.

LEARNING OBJECTIVE 2

Identify the three broad functions of management.

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Illustration 19-1 Differences between financial and managerial accounting

In performing these functions, managers make decisions that have a significant impact on the organization.

Planning requires managers to look ahead and to establish objectives. These objectives are often diverse: maximizing short-term profits and market share, maintaining a commitment to environmental protection, and contributing to social programs. For example, Hewlett-Packard, in an attempt to gain a stronger foothold in the computer industry, has greatly reduced its prices to compete with Dell. A key objective of management is to add value to the business under its control. Value is usually measured by the trading price of the company's stock and by the potential selling price of the company.

Directing involves coordinating a company's diverse activities and human resources to produce a smooth-running operation. This function relates to implementing planned objectives and providing necessary incentives to motivate employees. For example, manufacturers such as Campbell Soup Company, General Motors, and Dell must coordinate purchasing, manufacturing, warehousing, and selling. Service corporations such as American Airlines, Federal Express, and AT&T must coordinate scheduling, sales, service, and acquisitions of equipment and supplies. Directing also involves selecting executives, appointing managers and supervisors, and hiring and training employees.

The third management function, controlling, is the process of keeping the company's activities on track. In controlling operations, managers determine whether planned goals are being met. When there are deviations from targeted objectives, managers must decide what changes are needed to get back on track. Scandals at companies like Enron, Lucent, and Xerox attest to the fact that companies must have adequate controls to ensure that the company develops and distributes accurate information.

How do managers achieve control? A smart manager in a very small operation can make personal observations, ask good questions, and know how to evaluate the answers. But using this approach in a larger organization would result in chaos. Imagine the president of Current Designs attempting to determine whether the company is meeting its planned objectives, without some record of what has happened and what is expected to occur. Thus, large businesses typically use a formal system of evaluation. These systems include such features as budgets, responsibility centers, and performance evaluation reports—all of which are features of managerial accounting.

Decision-making is not a separate management function. Rather, it is the outcome of the exercise of good judgment in planning, directing, and controlling.

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MANAGEMENT INSIGHT

Even the Best Have to Get Better     images

Louis Vuitton is a French manufacturer of high-end handbags, wallets, and suitcases. Its reputation for quality and style allows it to charge extremely high prices–for example, $700 for a tote bag. But often in the past, when demand was hot, supply was nonexistent–shelves were empty, and would-be buyers left empty-handed.

Luxury-goods manufacturers used to consider stockouts to be a good thing, but recently Louis Vuitton changed its attitude. The company adopted “lean” processes used by car manufacturers and electronics companies to speed up production of “hot” products. Work is done by flexible teams, with jobs organized based on how long a task takes. By reducing wasted time and eliminating bottlenecks, what used to take 20 to 30 workers eight days to do now takes 6 to 12 workers one day. Also, production employees who used to specialize on a single task on a single product are now multiskilled. This allows them to quickly switch products to meet demand.

To make sure that the factory is making the right products, within a week of a product launch, Louis Vuitton stores around the world feed sales information to the headquarters in France, and production is adjusted accordingly. Finally, the new production processes have also improved quality. Returns of some products are down by two-thirds, which makes quite a difference to the bottom line when the products are pricey.

Source: Christina Passariello, “Louis Vuitton Tries Modern Methods on Factory Lines,” Wall Street Journal (October 9, 2006).

images What are some of the steps that this company has taken in order to ensure that production meets demand? (See page 937.)

Organizational Structure

Most companies prepare organization charts to show the interrelationships of activities and the delegation of authority and responsibility within the company. Illustration 19-2 shows a typical organization chart.

Stockholders own the corporation, but they manage it indirectly through a board of directors they elect. The board formulates the operating policies for the company or organization. The board also selects officers, such as a president and one or more vice presidents, to execute policy and to perform daily management functions.

The chief executive officer (CEO) has overall responsibility for managing the business. As the organization chart on the next page shows, the CEO delegates responsibilities to other officers.

Responsibilities within the company are frequently classified as either line or staff positions. Employees with line positions are directly involved in the company's primary revenue-generating operating activities. Examples of line positions include the vice president of operations, vice president of marketing, plant managers, supervisors, and production personnel. Employees with staff positions are involved in activities that support the efforts of the line employees. In a company like General Electric or Facebook, employees in finance, legal, and human resources have staff positions. While activities of staff employees are vital to the company, these employees are nonetheless there to serve the line employees who engage in the company's primary operations.

Illustration 19-2 Corporation's organization chart

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The chief financial officer (CFO) is responsible for all of the accounting and finance issues the company faces. The CFO is supported by the controller and the treasurer. The controller's responsibilities include (1) maintaining the accounting records, (2) maintaining an adequate system of internal control, and (3) preparing financial statements, tax returns, and internal reports. The treasurer has custody of the corporation's funds and is responsible for maintaining the company's cash position.

Also serving the CFO is the internal audit staff. The staff's responsibilities include reviewing the reliability and integrity of financial information provided by the controller and treasurer. Staff members also ensure that internal control systems are functioning properly to safeguard corporate assets. In addition, they investigate compliance with policies and regulations, and in many companies they determine whether resources are being used in the most economical and efficient fashion.

The vice president of operations oversees employees with line positions. For example, the company might have multiple plant managers, each of whom would report to the vice president of operations. Each plant would also have department managers, such as fabricating, painting, and shipping, each of whom would report to the plant manager.

Business Ethics

All employees within an organization are expected to act ethically in their business activities. Given the importance of ethical behavior to corporations and their owners (stockholders), an increasing number of organizations provide codes of business ethics for their employees.

CREATING PROPER INCENTIVES

Companies like Amazon.com, IBM, and Nike use complex systems to monitor, control, and evaluate the actions of managers. Unfortunately, these systems and controls sometimes unwittingly create incentives for managers to take unethical actions. For example, because the budget is also used as an evaluation tool, some managers try to “game” the budgeting process by underestimating their division's predicted performance so that it will be easier to meet their performance targets. On the other hand, if the budget is set at unattainable levels, managers sometimes take unethical actions to meet the targets in order to receive higher compensation or, in some cases, to keep their jobs.

For example, at one time, airline manufacturer Boeing was plagued by a series of scandals including charges of over-billing, corporate espionage, and illegal conflicts of interest. Some long-time employees of Boeing blame the decline in ethics on a change in the corporate culture that took place after Boeing merged with McDonnell Douglas. They suggest that evaluation systems implemented after the merger to evaluate employee performance gave employees the impression that they needed to succeed no matter what actions were required to do so.

As another example, manufacturing companies need to establish production goals for their processes. Again, if controls are not effective and realistic, problems develop. To illustrate, Schering-Plough, a pharmaceutical manufacturer, found that employees were so concerned with meeting production quantity standards that they failed to monitor the quality of the product, and as a result the dosages were often wrong.

CODE OF ETHICAL STANDARDS

In response to corporate scandals, the U.S. Congress enacted the Sarbanes-Oxley Act (SOX) to help prevent lapses in internal control. One result of SOX was to clarify top management's responsibility for the company's financial statements. CEOs and CFOs must now certify that financial statements give a fair presentation of the company's operating results and its financial condition. In addition, top managers must certify that the company maintains an adequate system of internal controls to safeguard the company's assets and ensure accurate financial reports.

Another result of SOX is that companies now pay more attention to the composition of the board of directors. In particular, the audit committee of the board of directors must be comprised entirely of independent members (that is, non-employees) and must contain at least one financial expert. Finally, the law substantially increases the penalties for misconduct.

To provide guidance for managerial accountants, the Institute of Management Accountants (IMA) has developed a code of ethical standards, entitled IMA Statement of Ethical Professional Practice. Management accountants should not commit acts in violation of these standards. Nor should they condone such acts by others within their organizations. We include the IMA code of ethical standards in Appendix I. Throughout the remaining chapters, we will address various ethical issues managers face.

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Managerial Accounting Concepts

Indicate whether the following statements are true or false.

1. Managerial accountants have a single role within an organization, collecting and reporting costs to management.

2. Financial accounting reports are general-purpose and intended for external users.

3. Managerial accounting reports are special-purpose and issued as frequently as needed.

4. Managers’ activities and responsibilities can be classified into three broad functions: cost accounting, budgeting, and internal control.

5. As a result of the Sarbanes-Oxley Act, managerial accounting reports must now comply with generally accepted accounting principles (GAAP).

6. Top managers must certify that a company maintains an adequate system of internal controls.

Action Plan

images Understand that managerial accounting is a field of accounting that provides economic and financial information for managers and other internal users.

images Understand that financial accounting provides information for external users.

images Analyze which users require which different types of information.

Solution

1. False. Managerial accountants determine product costs. In addition, managerial accountants are now held responsible for evaluating how well the company is employing its resources. As a result, when the company makes critical strategic decisions, managerial accountants serve as team members alongside personnel from production, marketing, and engineering.

2. True.

3. True.

4. False. Managers’ activities are classified into three broad functions: planning, directing, and controlling. Planning requires managers to look ahead to establish objectives. Directing involves coordinating a company's diverse activities and human resources to produce a smooth-running operation. Controlling keeps the company's activities on track.

5. False. SOX clarifies top management's responsibility for the company's financial statements. In addition, top managers must certify that the company maintains an adequate system of internal control to safeguard the company's assets and ensure accurate financial reports.

6. True.

Related exercise material: BE19-1, BE19-2, BE19-3, E19-1, and DO IT! 19-1.

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Managerial Cost Concepts

In order for managers at a company like Current Designs to plan, direct, and control operations effectively, they need good information. One very important type of information is related to costs. Managers should ask questions such as the following.

LEARNING OBJECTIVE 3

Define the three classes of manufacturing costs.

1. What costs are involved in making a product or performing a service?

2. If we decrease production volume, will costs decrease?

3. What impact will automation have on total costs?

4. How can we best control costs?

To answer these questions, managers need reliable and relevant cost information.

We now explain and illustrate the various cost categories that companies use.

Manufacturing Costs

Manufacturing consists of activities and processes that convert raw materials into finished goods. Contrast this type of operation with merchandising, which sells merchandise in the form in which it is purchased. Manufacturing costs are classified as direct materials, direct labor, and manufacturing overhead.

DIRECT MATERIALS

To obtain the materials that will be converted into the finished product, the manufacturer purchases raw materials. Raw materials are the basic materials and parts used in the manufacturing process.

Raw materials that can be physically and directly associated with the finished product during the manufacturing process are direct materials. Examples include flour in the baking of bread, syrup in the bottling of soft drinks, and steel in the making of automobiles. A primary direct material of many Current Designs’ kayaks is polyethylene powder. Some of its high-performance kayaks use Kevlar®.

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Some raw materials cannot be easily associated with the finished product. These are called indirect materials. Indirect materials have one of two characteristics: (1) They do not physically become part of the finished product (such as lubricants used by Current Designs in its equipment and polishing compounds used for the finishing touches on kayaks). Or, (2) they are impractical to trace to the finished product because their physical association with the finished product is too small in terms of cost (such as cotter pins and lock washers). Companies account for indirect materials as part of manufacturing overhead.

DIRECT LABOR

The work of factory employees that can be physically and directly associated with converting raw materials into finished goods is direct labor. Bottlers at Coca-Cola, bakers at Sara Lee, and equipment operators at Current Designs are employees whose activities are usually classified as direct labor. Indirect labor refers to the work of factory employees that has no physical association with the finished product, or for which it is impractical to trace costs to the goods produced. Examples include wages of factory maintenance people, factory time-keepers, and factory supervisors. Like indirect materials, companies classify indirect labor as manufacturing overhead.

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MANUFACTURING OVERHEAD

Manufacturing overhead consists of costs that are indirectly associated with the manufacture of the finished product. Overhead costs include manufacturing costs that cannot be classified as direct materials or direct labor. Manufacturing overhead includes indirect materials, indirect labor, depreciation on factory buildings and machines, and insurance, taxes, and maintenance on factory facilities.

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One study of manufactured goods found the following magnitudes of the three different product costs as a percentage of the total product cost: direct materials 54%, direct labor 13%, and manufacturing overhead 33%. Note that the direct labor component is the smallest. This component of product cost is dropping substantially because of automation. Companies are working hard to increase productivity by decreasing labor. In some companies, direct labor has become as little as 5% of the total cost.

Allocating direct materials and direct labor costs to specific products is fairly straightforward. Good recordkeeping can tell a company how much plastic it used in making each type of gear, or how many hours of factory labor it took to assemble a part. But allocating overhead costs to specific products presents problems. How much of the purchasing agent's salary is attributable to the hundreds of different products made in the same plant? What about the grease that keeps the machines humming, or the computers that make sure paychecks come out on time? Boiled down to its simplest form, the question becomes: Which products cause the incurrence of which costs? In subsequent chapters, we show various methods of allocating overhead to products.

Alternative Terminology
Some companies use terms such as factory overhead, indirect manufacturing costs, and burden instead of manufacturing overhead.

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MANAGEMENT INSIGHT

Why Manufacturing Matters for U.S. Workers      images

Prior to 2010, U.S. manufacturing employment fell at an average rate of 0.1% per year for 60 years. At the same time, U.S. factory output increased by an average rate of 3.4%. As manufacturers relied more heavily on automation, the number of people they needed declined. However, factory jobs are important because the average wage of a factory worker is $22, twice the average wage of employees in the service sector. Fortunately, manufacturing jobs in the United States increased by 1.2% in 2010, and they are forecast to continue to increase through at least 2015. Why? Because companies like Whirlpool, Caterpillar, and Dow are building huge new plants in the United States to replace old, inefficient U.S. facilities. For many products that are ultimately sold in the United States, it makes more sense to produce them domestically and save on the shipping costs. In addition, these efficient new plants, combined with an experienced workforce, will make it possible to compete with manufacturers in other countries, thereby increasing export potential.

Source: Bob Tita, “Whirlpool to Invest in Tennessee Plant,” Wall Street Journal Online (September 1, 2010); and James R. Hagerty, “U.S. Factories Buck Decline,” Wall Street Journal Online (January 19, 2011).

images In what ways does the shift to automated factories change the amount and composition of product costs? (See page 937.)

Product versus Period Costs

Each of the manufacturing cost components—direct materials, direct labor, and manufacturing overhead—are product costs. As the term suggests, product costs are costs that are a necessary and integral part of producing the finished product. Companies record product costs, when incurred, as inventory. These costs do not become expenses until the company sells the finished goods inventory. At that point, the company records the expense as cost of goods sold.

LEARNING OBJECTIVE 4

Distinguish between product and period costs.

Period costs are costs that are matched with the revenue of a specific time period rather than included as part of the cost of a salable product. These are non-manufacturing costs. Period costs include selling and administrative expenses. In order to determine net income, companies deduct these costs from revenues in the period in which they are incurred.

Illustration 19-3 summarizes these relationships and cost terms. Our main concern in this chapter is with product costs.

Alternative Terminology
Product costs are also called inventoriable costs.

Illustration 19-3 Product versus period costs

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images DO IT!

Managerial Cost Concepts

A bicycle company has these costs: tires, salaries of employees who put tires on the wheels, factory building depreciation, lubricants, spokes, salary of factory manager, handlebars, and salaries of factory maintenance employees. Classify each cost as direct materials, direct labor, or manufacturing overhead.

Action Plan

images Classify as direct materials any raw materials that can be physically and directly associated with the finished product.

images Classify as direct labor the work of factory employees that can be physically and directly associated with the finished product.

images Classify as manufacturing overhead any costs that are indirectly associated with the finished product.

Solution

Tires, spokes, and handlebars are direct materials. Salaries of employees who put tires on the wheels are direct labor. All of the other costs are manufacturing overhead.

Related exercise material: BE19-4, BE19-5, BE19-6, BE19-7, E19-2, E19-3, E19-4, E19-5, E19-6, E19-7, and DO IT! 19-2.

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Manufacturing Costs in Financial Statements

The financial statements of a manufacturer are similar to those of a merchandiser. For example, you will find many of the same sections and same accounts in the financial statements of Procter & Gamble that you find in the financial statements of Dick's Sporting Goods. The main differences between their financial statements occur in two places: the cost of goods sold section in the income statement and the current assets section in the balance sheet.

LEARNING OBJECTIVE 5

Explain the difference between a merchandising and a manufacturing income statement.

Income Statement

Under a periodic inventory system, the income statements of a merchandiser and a manufacturer differ in the cost of goods sold section. Merchandisers compute cost of goods sold by adding the beginning merchandise inventory to the cost of goods purchased and subtracting the ending merchandise inventory. Manufacturers compute cost of goods sold by adding the beginning finished goods inventory to the cost of goods manufactured and subtracting the ending finished goods inventory. Illustration 19-4 shows these different methods.

A number of accounts are involved in determining the cost of goods manufactured. To eliminate excessive detail, income statements typically show only the total cost of goods manufactured. A separate statement, called a Cost of Goods Manufactured Schedule, presents the details. (See the discussion on page 904 and Illustration 19-7.)

Illustration 19-5 shows the different presentations of the cost of goods sold sections for merchandising and manufacturing companies. The other sections of an income statement are similar for merchandisers and manufacturers.

Illustration 19-4 Cost of goods sold components

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Helpful Hint We assume a periodic inventory system in this illustration.

Illustration 19-5 Cost of goods sold sections of merchandising and manufacturing income statements

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Cost of Goods Manufactured

An example may help show how companies determine the cost of goods manufactured. Assume that on January 1, Current Designs has a number of kayaks in various stages of production. In total, these partially completed units are called beginning work in process inventory. The costs the company assigns to beginning work in process inventory are based on the manufacturing costs incurred in the prior period.

LEARNING OBJECTIVE 6

Indicate how cost of goods manufactured is determined.

Current Designs first incurs manufacturing costs in the current year to complete the work that was in process on January 1. It then incurs manufacturing costs for production of new orders. The sum of the direct materials costs, direct labor costs, and manufacturing overhead incurred in the current year is the total manufacturing costs for the current period.

We now have two cost amounts: (1) the cost of the beginning work in process and (2) the total manufacturing costs for the current period. The sum of these costs is the total cost of work in process for the year.

At the end of the year, Current Designs may have some kayaks that are only partially completed. The costs of these units become the cost of the ending work in process inventory. To find the cost of goods manufactured, we subtract this cost from the total cost of work in process. Illustration 19-6 (page 904) shows the formula for determining the cost of goods manufactured.

Illustration 19-6 Cost of goods manufactured formula

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Cost of Goods Manufactured Schedule

The cost of goods manufactured schedule reports cost elements used in calculating cost of goods manufactured. Illustration 19-7 shows the schedule for Current Designs (using assumed data). The schedule presents detailed data for direct materials and for manufacturing overhead.

Illustration 19-7 Cost of goods manufactured schedule

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Review Illustration 19-6 and then examine the cost of goods manufactured schedule in Illustration 19-7. You should be able to distinguish between “Total manufacturing costs” and “Cost of goods manufactured.” The difference is the effect of the change in work in process during the period.

images DO IT!

Cost of Goods Manufactured

The following information is available for Keystone Company.

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Prepare the cost of goods manufactured schedule for the month of March.

Action Plan

images Start with beginning work in process as the first item in the cost of goods manufactured schedule.

images Sum direct materials used, direct labor, and manufacturing overhead to determine total manufacturing costs.

images Sum beginning work in process and total manufacturing costs to determine total cost of work in process.

images Cost of goods manufactured is the total cost of work in process less ending work in process.

Solution

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Related exercise material: BE19-8, BE19-10, BE19-11, E19-8, E19-9, E19-10, E19-11, E19-12, E19-13, E19-14, E19-15, E19-16, E19-17, and DO IT! 19-3.

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Balance Sheet

The balance sheet for a merchandising company shows just one category of inventory. In contrast, the balance sheet for a manufacturer may have three inventory accounts, as shown in Illustration 19-8.

LEARNING OBJECTIVE 7

Explain the difference between a merchandising and a manufacturing balance sheet.

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Illustration 19-8 Inventory accounts for a manufacturer

Finished Goods Inventory is to a manufacturer what Inventory is to a merchandiser. Each of these classifications represents the goods that the company has available for sale.

The current assets sections presented in Illustration 19-9 (page 906) contrast the presentations of inventories for merchandising and manufacturing companies. Manufacturing companies generally list their inventories in the order of their liquidity—the order in which they are expected to be realized in cash. Thus, finished goods inventory comes first. The remainder of the balance sheet is similar for the two types of companies.

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Illustration 19-9 Current assets sections of merchandising and manufacturing balance sheets

Each step in the accounting cycle for a merchandiser applies to a manufacturer. For example, prior to preparing financial statements, manufacturers make adjusting entries. The adjusting entries are essentially the same as those of a merchandiser. The closing entries are also similar for manufacturers and merchandisers.

Cost Concepts—A Review

You have learned a number of cost concepts in this chapter. Because many of these concepts are new, we provide here an extended example for review. Suppose you started your own snowboard factory, Terrain Park Boards. Think that's impossible? Burton Snowboards was started by Jake Burton Carpenter, when he was only 23 years old. Jake initially experimented with 100 different prototype designs before settling on a final design. Then Jake, along with two relatives and a friend, started making 50 boards per day in Londonderry, Vermont. Unfortunately, while they made a lot of boards in their first year, they were only able to sell 300 of them. To get by during those early years, Jake taught tennis and tended bar to pay the bills.

Here are some of the costs that your snowboard factory would incur.

1. The materials cost of each snowboard (wood cores, fiberglass, resins, metal screw holes, metal edges, and ink) is $30.

2. The labor costs (for example, to trim and shape each board using jig saws and band saws) are $40.

3. Depreciation on the factory building and equipment (for example, presses, grinding machines, and lacquer machines) used to make the snowboards is $25,000 per year.

4. Property taxes on the factory building (where the snowboards are made) are $6,000 per year.

5. Advertising costs (mostly online and catalogue) are $60,000 per year.

6. Sales commissions related to snowboard sales are $20 per snowboard.

7. Salaries for factory maintenance employees are $45,000 per year.

8. The salary of the plant manager is $70,000.

9. The cost of shipping is $8 per snowboard.

Illustration 19-10 shows how Terrain Park Boards would assign these manufacturing and selling costs to the various categories.

Illustration 19-10 Assignment of costs to cost categories

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Remember that total manufacturing costs are the sum of the product costs—direct materials, direct labor, and manufacturing overhead. If Terrain Park Boards produces 10,000 snowboards the first year, the total manufacturing costs would be $846,000 as shown in Illustration 19-11.

Illustration 19-11 Computation of total manufacturing costs

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Knowing the total manufacturing costs, Terrain Park Boards can compute the manufacturing cost per unit. Assuming 10,000 units, the cost to produce one snowboard is $84.60 ($846,000 ÷ 10,000 units).

In subsequent chapters, we will use extensively the cost concepts discussed in this chapter. So study Illustration 19-10 carefully. If you do not understand any of these classifications, go back and reread the appropriate section in this chapter.

Product Costing for Service Industries

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Much of the U.S. economy has shifted toward an emphasis on services. Today, more than 50% of U.S. workers are employed by service companies. Airlines, marketing agencies, cable companies, and governmental agencies are just a few examples of service companies. How do service companies differ from manufacturing companies? One difference is that services are consumed immediately. For example, when a restaurant produces a meal, that meal is not put in inventory, but it is instead consumed immediately. An airline uses special equipment to provide its product, but again, the output of that equipment is consumed immediately by the customer in the form of a flight. And a marketing agency performs services for its clients that are immediately consumed by the customer in the form of a marketing plan. For a manufacturing company, like Boeing, it often has a long lead time before its airplane is used or consumed by the customer.

images     Ethics Note

Do telecommunications companies have an obligation to provide service to remote or low-user areas for a fee that may be less than the cost of the service?

This chapter's examples used manufacturing companies because accounting for the manufacturing environment requires the use of the broadest range of accounts. That is, the accounts used by service companies represent a subset of those used by manufacturers because service companies are not producing inventory. Neither the restaurant, the airline, or the marketing agency discussed above produces an inventoriable product. However, just like a manufacturer, each needs to keep track of the costs of its services in order to know whether it is generating a profit. A successful restaurateur needs to know the cost of each offering on the menu, an airline needs to know the cost of flight service to each destination, and a marketing agency needs to know the cost to develop a marketing plan. Thus, the techniques shown in this chapter, to accumulate manufacturing costs to determine manufacturing inventory, are equally useful for determining the costs of performing services.

For example, let's consider the costs that Hewlett-Packard (HP) might incur on a consulting engagement. A significant portion of its costs would be salaries of consulting personnel. It might also incur travel costs, materials, software costs, and depreciation charges on equipment used by the employees to provide the consulting service. In the same way that it needs to keep track of the cost of manufacturing its computers and printers, HP needs to know what its costs are on each consulting job. It could prepare a cost of services performed schedule similar to the cost of goods manufactured schedule in Illustration 19-7 (page 904). The structure would be essentially the same as the cost of goods manufactured schedule, but section headings would be reflective of the costs of the particular service organization.

Many of the examples we present in subsequent chapters will be based on service companies. To highlight the relevance of the techniques used in this course for service companies, we have placed a service company icon images next to those items in the text and end-of-chapter materials that relate to nonmanufacturing companies.

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SERVICE COMPANY INSIGHT

Low Fares but Decent Profits images

During 2008, when other airlines were cutting flight service due to the recession, Allegiant Airlines increased capacity by 21%. Sounds crazy, doesn't it? But it must know something, because while the other airlines were losing money, it was generating profits. Consider also that its average one-way fare is only $83. So how does it make money? As a low-budget airline, it focuses on controlling costs. It purchases used planes for $4 million each rather than new planes for $40 million. It flies out of small towns, so wages are low and competition is nonexistent. It only flies a route if its 150-passenger planes are nearly full (it averages about 90% of capacity). If a route isn't filling up, it quits flying it as often or cancels it altogether. It adjusts its prices weekly. The bottom line is that it knows its costs to the penny. Knowing what your costs are might not be glamorous, but it sure beats losing money.

Source: Susan Carey, “For Allegiant, Getaways Mean Profits,” Wall Street Journal Online (February 18, 2009).

images What are some of the line items that would appear in the cost of services performed schedule of an airline? (See page 937.)

Managerial Accounting Today

The business environment never stands still. Regulations are always changing, global competition continues to intensify, and technology is a source of constant upheaval. In this rapidly changing world, managerial accounting must continue to innovate in order to provide managers with the information they need.

LEARNING OBJECTIVE 8

Identify trends in managerial accounting.

Focus on the Value Chain

The value chain refers to all business processes associated with providing a product or performing a service. Illustration 19-12 depicts the value chain for a manufacturer. Many of the most significant business innovations in recent years have resulted either directly, or indirectly, from a focus on the value chain. For example, so-called lean manufacturing, originally pioneered by Japanese automobile manufacturer Toyota but now widely practiced, reviews all business processes in an effort to increase productivity and eliminate waste, all while continually trying to improve quality.

Illustration 19-12 A manufacturer's value chain

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images     Ethics Note

Does just-in-time inventory justify “just-in-time” employees obtained through the temporary employment services?

Just-in-time (JIT) inventory methods, which have significantly lowered inventory levels and costs for many companies, are one innovation that resulted from the focus on the value chain. Under the JIT inventory method, goods are manufactured or purchased just in time for sale. For example, Dell can deliver a computer within 48 hours of a customer's custom order. However, JIT also necessitates increased emphasis on product quality. Because JIT companies do not have excess inventory on hand, they cannot afford to stop production because of defects or machine breakdowns. If they have to stop production, deliveries will be delayed and customers will be unhappy. For example, a recent design flaw in an Intel computer chip was estimated to cost the company $1 billion in repairs and reduced revenue. As a consequence, many companies now focus on total quality management (TQM) to reduce defects in finished products, with the goal of zero defects. The TQM philosophy has been employed by some of the most successful businesses to improve all aspects of the value chain.

Another innovation, the theory of constraints, involves identification of “bottlenecks”—constraints within the value chain that limit a company's profitability. Once a major constraint has been identified and eliminated, the company moves on to fix the next most significant constraint. General Motors found that by eliminating bottlenecks, it improved its use of overtime labor while meeting customer demand. An application of the theory of constraints is presented in Chapter 26.

Technology has played a big role in the focus on the value chain and the implementation of lean manufacturing. For example, enterprise resource planning (ERP) systems, such as those provided by SAP, provide a comprehensive, centralized, integrated source of information to manage all major business processes—from purchasing, to manufacturing, to sales, to human resources. ERP systems have, in some large companies, replaced as many as 200 individual software packages. In addition, the focus on improving efficiency in the value chain has also resulted in adoption of automated manufacturing processes. Many companies now use computer-integrated manufacturing. These systems often reduce the reliance on manual labor by using robotic equipment. This increases overhead costs as a percentage of total product costs.

As overhead costs increased because of factory automation, the accuracy of overhead cost allocation to specific products became more important. Managerial accounting devised an approach, called activity-based costing (ABC), which allocates overhead based on each product's use of particular activities in making the product. In addition to providing more accurate product costing, ABC also can contribute to increased efficiency in the value chain. For example, suppose one of a company's overhead pools is allocated based on the number of setups that each product requires. If a particular product's cost is high because it is allocated a lot of overhead due to a high number of setups, management will be motivated to try to reduce the number of setups and thus reduce its overhead allocation. ABC is discussed further in Chapter 21.

Balanced Scorecard

As companies implement various business practice innovations, managers sometimes focus too enthusiastically on the latest innovation, to the detriment of other areas of the business. For example, by focusing on total quality management, companies sometimes lose sight of cost/benefit considerations. Similarly, in focusing on reducing inventory levels through just-in-time inventory methods, companies sometimes lose sales due to inventory shortages. The balanced scorecard corrects for this limited perspective: This approach uses both financial and nonfinancial measures to evaluate all aspects of a company's operations in an integrated fashion. The performance measures are linked in a cause-and-effect fashion to ensure that they all tie to the company's overall objectives. For example, to increase return on assets, the company could try to increase sales. To increase sales, the company could try to increase customer satisfaction. To increase customer satisfaction, the company could try to reduce product defects. Finally, to reduce product defects, the company could increase employee training. The balanced scorecard, which is discussed further in Chapter 25, is now used by many companies, including Hilton Hotels, Wal-Mart Stores, Inc., and HP.

Corporate Social Responsibility

The balanced scorecard attempts to take a broader, more inclusive view of corporate profitability measures. Many companies, however, have begun to evaluate not just corporate profitability but also corporate social responsibility. In addition to profitability, corporate social responsibility considers a company's efforts to employ sustainable business practices with regard to its employees and the environment. This is sometimes referred to as the triple bottom line because it evaluates a company's performance with regard to people, planet, and profit. Make no mistake, these companies are still striving to maximize profits—in a competitive world, they won't survive long if they don't. In fact, you might recognize a few of the names on the Forbes.com list of the 100 most sustainable companies in the world. Ever hear of General Electric, adidas, Toyota, Coca-Cola, or Starbucks? These companies have learned that with a long-term, sustainable approach, they can maximize profits while also acting in the best interest of their employees, their communities, and the environment.

images DO IT!

Trends in Managerial Accounting

Match the descriptions that follow with the corresponding terms.

Descriptions:

1. ______ All activities associated with providing a product or performing a service.

2. ______ A method of allocating overhead based on each product's use of activities in making the product.

3. ______ Systems implemented to reduce defects in finished products with the goal of achieving zero defects.

4. ______ A performance-measurement approach that uses both financial and nonfinancial measures, tied to company objectives, to evaluate a company's operations in an integrated fashion.

5. ______ Inventory system in which goods are manufactured or purchased just as they are needed for use.

Terms:

a. Activity-based costing

b. Balanced scorecard

c. Just-in-time (JIT) inventory

d. Total quality management (TQM)

e. Value chain

Action Plan

images Develop a forward-looking view, in order to advise and provide information to various members of the organization.

images Understand current business trends and issues.

Solution

1. e 2. a 3. d 4. b 5. c

Related exercise material: E19-18 and DO IT! 19-4.

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images Comprehensive DO IT! 1

Giant Bike Co. Ltd. produces many different models of bicycles. Assume that the market has responded enthusiastically to a new model, the Jaguar. As a result, the company has established a separate manufacturing facility to produce these bicycles. The company produces 1,000 bicycles per month. Giant's monthly manufacturing costs and other data are as follows.

  1. Rent on manufacturing equipment (lease cost) $2,000/month
  2. Insurance on manufacturing building    $750/month
  3. Raw materials (frames, tires, etc.)     $80/bicycle
  4. Utility costs for manufacturing facility $1,000/month
  5. Supplies for administrative office    $800/month
  6. Wages for assembly line workers in manufacturing facility     $30/bicycle
  7. Depreciation on office equipment    $650/month
  8. Miscellaneous manufacturing materials (lubricants, solders, etc.)   $1.20/bicycle
  9. Property taxes on manufacturing building     $2,400/year
10. Manufacturing supervisor's salary   $3,000/month
11. Advertising for bicycles    $30,000/year
12. Sales commissions       $10/bicycle
13. Depreciation on manufacturing building   $1,500/month

Instructions

(a) Prepare an answer sheet with the following column headings.

images

Enter each cost item on your answer sheet, placing an “X” mark under the appropriate headings.

(b) Compute total manufacturing costs for the month.

Action Plan

images Classify as direct materials any raw materials that can be physically and directly associated with the finished product.

images Classify as direct labor the work of factory employees that can be physically and directly associated with the finished product.

images Classify as manufacturing overhead any costs that are indirectly associated with the finished product.

images Classify as period costs those costs that are matched with revenue of a specific time period rather than as part of the cost of a salable product.

Solution to Comprehensive DO IT! 1

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images Comprehensive DO IT! 2

Superior Company has the following cost and expense data for the year ending December 31, 2014.

Raw materials, 1/1/14  $ 30,000
Raw materials, 12/31/14     20,000
Raw materials purchases   205,000
Indirect materials     15,000
Work in process, 1/1/14     80,000
Work in process, 12/31/14     50,000
Finished goods, 1/1/14    110,000
Finished goods, 12/31/14    120,000
Direct labor    350,000
Factory manager’;s salary      35,000
Insurance, factory   $ 14,000
Property taxes, factory building       6,000
Sales revenue 1,500,000
Delivery expenses    100,000
Sales commissions    150,000
Indirect labor     90,000
Factory machinery rent     40,000
Factory utilities     65,000
Depreciation, factory building     24,000
Administrative expenses   300,000

Instructions

(a) Prepare a cost of goods manufactured schedule for Superior Company for 2014.

(b) Prepare an income statement for Superior Company for 2014.

(c) Assume that Superior Company's accounting records show the balances of the following current asset accounts: Cash $17,000, Accounts Receivable (net) $120,000, Prepaid Expenses $13,000, and Debt Investments (short-term) $26,000. Prepare the current assets section of the balance sheet for Superior Company as of December 31, 2014.

Action Plan

images Start with beginning work in process as the first item in the cost of goods manufactured schedule.

images Sum direct materials used, direct labor, and total manufacturing overhead to determine total manufacturing costs.

images Sum beginning work in process and total manufacturing costs to determine total cost of work in process.

images Cost of goods manufactured is the total cost of work in process less ending work in process.

images In the cost of goods sold section of the income statement, show beginning and ending finished goods inventory and cost of goods manufactured.

images In the balance sheet, list manufacturing inventories in the order of their expected realization in cash, with finished goods first.

Solution to Comprehensive DO IT! 2

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SUMMARY OF LEARNING OBJECTIVES

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1 Explain the distinguishing features of managerial accounting. The primary users of managerial accounting reports are internal users, who are officers, department heads, managers, and supervisors in the company. Managerial accounting issues internal reports as frequently as the need arises. The purpose of these reports is to provide special-purpose information for a particular user for a specific decision. The content of managerial accounting reports pertains to subunits of the business, may be very detailed, and may extend beyond the double-entry accounting system. The reporting standard is relevance to the decision being made. No independent audits are required in managerial accounting.

2 Identify the three broad functions of management. The three functions are planning, directing, and controlling. Planning requires management to look ahead and to establish objectives. Directing involves coordinating the diverse activities and human resources of a company to produce a smooth-running operation. Controlling is the process of keeping the activities on track.

3 Define the three classes of manufacturing costs. Manufacturing costs are typically classified as either (1) direct materials, (2) direct labor, or (3) manufacturing overhead. Raw materials that can be physically and directly associated with the finished product during the manufacturing process are called direct materials. The work of factory employees that can be physically and directly associated with converting raw materials into finished goods is considered direct labor. Manufacturing overhead consists of costs that are indirectly associated with the manufacture of the finished product.

4 Distinguish between product and period costs. Product costs are costs that are a necessary and integral part of producing the finished product. Product costs are also called inventoriable costs. Under the expense recognition principle, these costs do not become expenses until the company sells the finished goods inventory. Period costs are costs that are identified with a specific time period rather than with a salable product. These costs relate to nonmanufacturing costs and therefore are not inventoriable costs.

5 Explain the difference between a merchandising and a manufacturing income statement. The difference between a merchandising and a manufacturing income statement is in the cost of goods sold section. A manufacturing cost of goods sold section shows beginning and ending finished goods inventories and the cost of goods manufactured.

6 Indicate how cost of goods manufactured is determined. Companies add the cost of the beginning work in process to the total manufacturing costs for the current year to arrive at the total cost of work in process for the year. They then subtract the ending work in process from the total cost of work in process to arrive at the cost of goods manufactured.

7 Explain the difference between a merchandising and a manufacturing balance sheet. The difference between a merchandising and a manufacturing balance sheet is in the current assets section. The current assets section of a manufacturing company's balance sheet presents three inventory accounts: finished goods inventory, work in process inventory, and raw materials inventory.

8 Identify trends in managerial accounting. Managerial accounting has experienced many changes in recent years. Improved practices include a focus on managing the value chain through techniques such as just-in-time inventory, total quality management, activity-based costing, and theory of constraints. The balanced scorecard is now used by many companies in order to attain a more comprehensive view of the company's operations. Finally, companies are now evaluating their performance with regard to their corporate social responsibility.

GLOSSARY

Activity-based costing (ABC) A method of allocating overhead based on each product's use of activities in making the product. (p. 910).

Balanced scorecard A performance-measurement approach that uses both financial and nonfinancial measures, tied to company objectives, to evaluate a company's operations in an integrated fashion. (p. 910).

Board of directors The group of officials elected by the stockholders of a corporation to formulate operating policies and select the officers who manage the company. (p. 896).

Chief executive officer (CEO) Corporate officer who has overall responsibility for managing the business and delegates responsibilities to other corporate officers. (p. 896).

Chief financial officer (CFO) Corporate officer who is responsible for all of the accounting and finance issues of the company. (p. 897).

Controller Financial officer responsible for a company's accounting records, system of internal control, and preparation of financial statements, tax returns, and internal reports. (p. 897).

Corporate social responsibility The efforts of a company to employ sustainable business practices with regard to its employees and the environment. (p. 911).

Cost of goods manufactured Total cost of work in process less the cost of the ending work in process inventory. (p. 903).

Direct labor The work of factory employees that can be physically and directly associated with converting raw materials into finished goods. (p. 900).

Direct materials Raw materials that can be physically and directly associated with manufacturing the finished product. (p. 900).

Enterprise resource planning (ERP) system Software that provides a comprehensive, centralized, integrated source of information used to manage all major business processes. (p. 910).

Indirect labor Work of factory employees that has no physical association with the finished product, or for which it is impractical to trace the costs to the goods produced. (p. 900).

Indirect materials Raw materials that do not physically become part of the finished product or for which it is impractical to trace to the finished product because their physical association with the finished product is too small. (p. 900).

Just-in-time (JIT) inventory Inventory system in which goods are manufactured or purchased just in time for sale. (p. 910).

Line positions Jobs that are directly involved in a company's primary revenue-generating operating activities. (p. 896).

Managerial accounting A field of accounting that provides economic and financial information for managers and other internal users. (p. 894).

Manufacturing overhead Manufacturing costs that are indirectly associated with the manufacture of the finished product. (p. 900).

Period costs Costs that are matched with the revenue of a specific time period and charged to expense as incurred. (p. 901).

Product costs Costs that are a necessary and integral part of producing the finished product. (p. 901).

Sarbanes-Oxley Act (SOX) Law passed by Congress intended to reduce unethical corporate behavior. (p. 898).

Staff positions Jobs that support the efforts of line employees. (p. 896).

Theory of constraints A specific approach used to identify and manage constraints in order to achieve the company's goals. (p. 910).

Total cost of work in process Cost of the beginning work in process plus total manufacturing costs for the current period. (p. 903).

Total manufacturing costs The sum of direct materials, direct labor, and manufacturing overhead incurred in the current period. (p. 903).

Total quality management (TQM) Systems implemented to reduce defects in finished products with the goal of achieving zero defects. (p. 910).

Treasurer Financial officer responsible for custody of a company's funds and for maintaining its cash position. (p. 897).

Triple bottom line The evaluation of a company's social responsibility performance with regard to people, planet, and profit. (p. 911).

Value chain All business processes associated with providing a product or performing a service. (p. 909).

images Self-Test, Brief Exercises, Exercises, Problem Set A, and many more resources are available for practice in WileyPLUS.

SELF-TEST QUESTIONS

Answers are on page 937.

1. Managerial accounting:

(LO 1)

(a) is governed by generally accepted accounting principles.

(b) places emphasis on special-purpose information.

(c) pertains to the entity as a whole and is highly aggregated.

(d) is limited to cost data.

2. The management of an organization performs several broad functions. They are:

(LO 2)

(a) planning, directing, and selling.

(b) planning, directing, and controlling.

(c) planning, manufacturing, and controlling.

(d) directing, manufacturing, and controlling.

3. After passage of the Sarbanes-Oxley Act:

(LO 2)

(a) reports prepared by managerial accountants must by audited by CPAs.

(b) CEOs and CFOs must certify that financial statements give a fair presentation of the company's operating results.

(c) the audit committee, rather than top management, is responsible for the company's financial statements.

(d) reports prepared by managerial accountants must comply with generally accepted accounting principles (GAAP).

4. Direct materials are a:

(LO 3)

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5. Which of the following costs would a computer manufacturer include in manufacturing overhead?

(LO 3)

(a) The cost of the disk drives.

(b) The wages earned by computer assemblers.

(c) The cost of the memory chips.

(d) Depreciation on testing equipment.

6. Which of the following is not an element of manufacturing overhead?

(LO 3)

(a) Sales manager's salary.

(b) Plant manager's salary.

(c) Factory repairman's wages.

(d) Product inspector's salary.

7. Indirect labor is a:

(LO 4)

(a) nonmanufacturing cost.

(b) raw material cost.

(c) product cost.

(d) period cost.

8. Which of the following costs are classified as a period cost?

(LO 4)

(a) Wages paid to a factory custodian.

(b) Wages paid to a production department supervisor.

(c) Wages paid to a cost accounting department supervisor.

(d) Wages paid to an assembly worker.

9. For the year, Redder Company has cost of goods manufactured of $600,000, beginning finished goods inventory of $200,000, and ending finished goods inventory of $250,000. The cost of goods sold is:

(LO 5)

(a) $450,000.

(b) $500,000.

(c) $550,000.

(d) $600,000.

10. Cost of goods available for sale is a step in the calculation of cost of goods sold of:

(LO 5)

(a) a merchandising company but not a manufacturing company.

(b) a manufacturing company but not a merchandising company.

(c) a merchandising company and a manufacturing company.

(d) neither a manufacturing company nor a merchandising company.

11. A cost of goods manufactured schedule shows beginning and ending inventories for:

(LO 6)

(a) raw materials and work in process only.

(b) work in process only.

(c) raw materials only.

(d) raw materials, work in process, and finished goods.

12. The formula to determine the cost of goods manufactured is:

(LO 6)

(a) Beginning raw materials inventory + Total manufacturing costs − Ending work in process inventory.

(b) Beginning work in process inventory + Total manufacturing costs − Ending finished goods inventory.

(c) Beginning finished good inventory + Total manufacturing costs − Ending finished goods inventory.

(d) Beginning work in process inventory + Total manufacturing costs − Ending work in process inventory.

13. A manufacturer may report three inventories on its balance sheet: (1) raw materials, (2) work in process, and (3) finished goods. Indicate in what sequence these inventories generally appear on a balance sheet.

(LO 7)

(a) (1), (2), (3)

(b) (2), (3), (1)

(c) (3), (1), (2)

(d) (3), (2), (1)

14. Which of the following managerial accounting techniques attempts to allocate manufacturing overhead in a more meaningful fashion?

(LO 8)

(a) Just-in-time inventory.

(b) Total quality management.

(c) Balanced scorecard.

(d) Activity-based costing.

15. Corporate social responsibility refers to:

(LO 8)

(a) the practice by management of reviewing all business processes in an effort to increase productivity and eliminate waste.

(b) an approach used to allocate overhead based on each product's use of activities.

(c) the attempt by management to identify and eliminate constraints within the value chain.

(d) efforts by companies to employ sustainable business practices with regard to employees and the environment.

Go to the book's companion website, www.wiley.com/college/weygandt, for additional Self-Test Questions.

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QUESTIONS

1. (a) “Managerial accounting is a field of accounting that provides economic information for all interested parties.” Do you agree? Explain.

(b) Joe Delong believes that managerial accounting serves only manufacturing firms. Is Joe correct? Explain.

2. Distinguish between managerial and financial accounting as to (a) primary users of reports, (b) types and frequency of reports, and (c) purpose of reports.

3. How do the content of reports and the verification of reports differ between managerial and financial accounting?

4. In what ways can the budgeting process create incentives for unethical behavior?

5. Linda Olsen is studying for the next accounting mid-term examination. Summarize for Linda what she should know about management functions.

6. “Decision-making is management's most important function.” Do you agree? Why or why not?

7. Explain the primary difference between line positions and staff positions, and give examples of each.

8. What new rules were enacted under the SarbanesOxley Act to address unethical accounting practices?

9. Tony Andres is studying for his next accounting examination. Explain to Tony what he should know about the differences between the income statements for a manufacturing and for a merchandising company.

10. Jerry Lang is unclear as to the difference between the balance sheets of a merchandising company and a manufacturing company. Explain the difference to Jerry.

11. How are manufacturing costs classified?

12. Mel Finney claims that the distinction between direct and indirect materials is based entirely on physical association with the product. Is Mel correct? Why?

13. Tina Burke is confused about the differences between a product cost and a period cost. Explain the differences to Tina.

14. Identify the differences in the cost of goods sold section of an income statement between a merchandising company and a manufacturing company.

15. The determination of the cost of goods manufactured involves the following factors: (A) beginning work in process inventory, (B) total manufacturing costs, and (C) ending work in process inventory. Identify the meaning of x in the following formulas:

(a) A + B = x

(b) A + B − C = x

16. Sealy Company has beginning raw materials inventory $12,000, ending raw materials inventory $15,000, and raw materials purchases $170,000. What is the cost of direct materials used?

17. Tate Inc. has beginning work in process $26,000, direct materials used $240,000, direct labor $220,000, total manufacturing overhead $180,000, and ending work in process $32,000. What are the total manufacturing costs?

18. Using the data in Question 17, what are (a) the total cost of work in process and (b) the cost of goods manufactured?

19. In what order should manufacturing inventories be listed in a balance sheet?

20. How does the output of manufacturing operations differ from that of service operations?

21. Discuss whether the product costing techniques discussed in this chapter apply equally well to manufacturers and service companies.

22. What is the value chain? Describe, in sequence, the main components of a manufacturer's value chain.

23. What is an enterprise resource planning (ERP) system? What are its primary benefits?

24. Why is product quality important for companies that implement a just-in-time inventory system?

25. Explain what is meant by “balanced” in the balanced scorecard approach.

26. What is activity-based costing, and what are its potential benefits?

BRIEF EXERCISES

BE19-1 Complete the following comparison table between managerial and financial accounting.

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Distinguish between managerial and financial accounting.
(LO 1)

BE19-2 The Sarbanes-Oxley Act (SOX) has important implications for the financial community. Explain two implications of SOX.

Identify important regulatory changes.
LO 2

BE19-3 Listed below are the three functions of the management of an organization.

1. Planning

2. Directing

3. Controlling

Identify which of the following statements best describes each of the above functions.

(a) ________ requires management to look ahead and to establish objectives. A key objective of management is to add value to the business.
(b) ________ involves coordinating the diverse activities and human resources of a company to produce a smooth-running operation. This function relates to the implementation of planned objectives.
(c) ________ is the process of keeping the activities on track. Management must determine whether goals are being met and what changes are necessary when there are deviations.

Identify the three management functions.
(LO 2)

BE19-4 Determine whether each of the following costs should be classified as direct materials (DM), direct labor (DL), or manufacturing overhead (MO).

(a) ________ Frames and tires used in manufacturing bicycles.
(b) ________ Wages paid to production workers.
(c) ________ Insurance on factory equipment and machinery.
(d) ________ Depreciation on factory equipment.

Classify manufacturing costs.
(LO 3)

BE19-5 Indicate whether each of the following costs of an automobile manufacturer would be classified as direct materials, direct labor, or manufacturing overhead.

(a) ________ Windshield.
(b) ________ Engine.
(c) ________ Wages of assembly line worker.
(d) ________ Depreciation of factory machinery.
(e) ________ Factory machinery lubricants.
(f) ________ Tires.
(g) ________ Steering wheel.
(h) ________ Salary of painting supervisor.

Classify manufacturing costs.
(LO 3)

BE19-6 Identify whether each of the following costs should be classified as product costs or period costs.

(a) ________ Manufacturing overhead.
(b) ________ Selling expenses.
(c) ________ Administrative expenses.
(d) ________ Advertising expenses.
(e) ________ Direct labor.
(f) ________ Direct material.

Identify product and period costs.
(LO 4)

BE19-7 Presented below are Dieker Company's monthly manufacturing cost data related to its personal computer products.

(a) Utilities for manufacturing equipment $116,000
(b) Raw material (CPU, chips, etc.) $ 85,000
(c) Depreciation on manufacturing building $880,000
(d) Wages for production workers $191,000

Enter each cost item in the following table, placing an “X” under the appropriate headings.

images

Classify manufacturing costs.
(LO 3)

BE19-8 Francum Company has the following data: direct labor $209,000, direct materials used $180,000, total manufacturing overhead $208,000, and beginning work in process $25,000. Compute (a) total manufacturing costs and (b) total cost of work in process.

Compute total manufacturing costs and total cost of work in process.
(LO 6)

BE19-9 In alphabetical order below are current asset items for Ruiz Company's balance sheet at December 31, 2014. Prepare the current assets section (including a complete heading).

Prepare current assets section
(LO 7)

Accounts receivable $200,000
Cash     62,000
Finished goods     91,000
Prepaid expenses     38,000
Raw materials     73,000
Work in process     87,000

BE19-10 Presented below are incomplete manufacturing cost data. Determine the missing amounts for three different situations.

Determine missing amounts in computing total manufacturing costs.
(LO 6)

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BE19-11 Use the same data from BE19–10 above and the data below. Determine the missing amounts.

Deternmine missing amounts in computing cost of goods manufactured.
(LO 6)

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images DO IT! Review

Identify managerial accounting concepts.
(LO 1,2)

DO IT! 19-1 Indicate whether the following statements are true or false.

1. Managerial accountants explain and report manufacturing and nonmanufacturing costs, determine cost behaviors, and perform cost-volume-profit analysis, but are not involved in the budget process.

2. Financial accounting reports pertain to subunits of the business and are very detailed.

3. Managerial accounting reports must follow GAAP and are audited by CPAs.

4. Managers’ activities and responsibilities can be classified into three broad functions: planning, directing, and controlling.

5. As a result of the Sarbanes-Oxley Act (SOX), top managers must certify that the company maintains an adequate system of internal control.

6. Management accountants follow a code of ethics developed by the Institute of Management Accountants.

Identify managerial accounting concepts.
(LO 3,4)

DO IT! 19-2 A music company has these costs:

Advertising Paper inserts for CD cases
Blank CDs CD plastic cases
Depreciation of CD image burner Salaries of sales representatives
Salaries of factory manager Salaries of employees who burn music onto CDs
Factory supplies used

Classify each cost as a period or a product cost. Within the product cost category, indicate if the cost is part of direct materials (DM), direct labor (DL), or manufacturing overhead (MO).

DO IT! 19-3 The following information is available for Fishel Company.

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Prepare cost of goods manufactured schedule.
(LO 6)

Prepare the cost of goods manufactured schedule for the month of April.

DO IT! 19-4 Match the descriptions that follow with the corresponding terms. Descriptions:

1. ________ Inventory system in which goods are manufactured or purchased just as they are needed for sale.

2. ________ A method of allocating overhead based on each product's use of activities in making the product.

3. ________ Systems that are especially important to firms adopting just-in-time inventory methods.

4. ________ One part of the value chain for a manufacturing company.

5. ________ The U.S. economy is trending toward this.

6. ________ A performance-measurement approach that uses both financial and nonfinancial measures, tied to company objectives, to evaluate a company's operations in an integrated fashion.

Terms:

(a) Activity-based costing

(b) Balanced scorecard

(c) Total quality management (TQM)

(d) Research and development, and product design

(e) Service industries

(f) Just-in-time (JIT) inventory

Identify trends in managerial accounting.
(LO 8)

EXERCISES

E19-1 Richard Larkin has prepared the following list of statements about managerial accounting and financial accounting.

1. Financial accounting focuses on providing information to internal users.

2. Analyzing cost-volume-profit relationships is part of managerial accounting.

3. Preparation of budgets is part of financial accounting.

4. Managerial accounting applies only to merchandising and manufacturing companies.

5. Both managerial accounting and financial accounting deal with many of the same economic events.

6. Managerial accounting reports are prepared only quarterly and annually.

7. Financial accounting reports are general-purpose reports.

8. Managerial accounting reports pertain to subunits of the business.

9. Managerial accounting reports must comply with generally accepted accounting principles.

10. Although managerial accountants are expected to behave ethically, there is no code of ethical standards for managerial accountants.

Instructions

Identify each statement as true or false. If false, indicate how to correct the statement.

Identify distinguishing features of managerial accounting.
(LO 1)

E19-2 Presented below and on the next page is a list of costs and expenses usually incurred by Barnum Corporation, a manufacturer of furniture, in its factory.

1. Salaries for assembly line inspectors.

2. Insurance on factory machines.

3. Property taxes on the factory building.

4. Factory repairs.

5. Upholstery used in manufacturing furniture.

6. Wages paid to assembly line workers.

7. Factory machinery depreciation.

8. Glue, nails, paint, and other small parts used in production.

9. Factory supervisors’ salaries.

10. Wood used in manufacturing furniture.

Instructions

Classify the above items into the following categories: (a) direct materials, (b) direct labor, and (c) manufacturing overhead.

Classify costs into three classes of manufacturing costs.
(LO 3)

E19-3 Ryan Corporation incurred the following costs while manufacturing its product.

Materials used in product $100,000
Depreciation on plant     60,000
Property taxes on store       7,500
Labor costs of assembly-line workers   110,000
Factory supplies used     13,000
Advertising expense   $45,000
Property taxes on plant     14,000
Delivery expense     21,000
Sales commissions     35,000
Salaries paid to sales clerks     50,000

Instructions

(a) Identify each of the above costs as direct materials, direct labor, manufacturing overhead, or period costs.

(b) Explain the basic difference in accounting for product costs and period costs.

Identify types of cost and explain their accounting.
(LO 3,4)

E19-4 Knight Company reports the following costs and expenses in May.

Factory utilities $ 15,500
Depreciation on factory equipment   12, 650
Depreciation on delivery trucks      3,800
Indirect factory labor    48,900
Indirect materials    80,800
Direct materials used  137,600
Factory manager's salary      8,000
Direct labor  $69,100
Sales salaries    46,400
Property taxes on factory building      2,500
Repairs to office equipment      1,300
Factory repairs      2,000
Advertising    15,000
Office supplies used      2,640

Instructions

From the information, determine the total amount of:

(a) Manufacturing overhead.

(b) Product costs.

(c) Period costs.

Determine the total amount of various types of costs.
(LO 3,4)

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E19-5 Ikerd Company is a manufacturer of personal computers. Various costs and expenses associated with its operations are as follows.

1. Property taxes on the factory building.

2. Production superintendents’ salaries.

3. Memory boards and chips used in assembling computers.

4. Depreciation on the factory equipment.

5. Salaries for assembly-line quality control inspectors.

6. Sales commissions paid to sell personal computers.

7. Electrical components used in assembling computers.

8. Wages of workers assembling personal computers.

9. Soldering materials used on factory assembly lines.

10. Salaries for the night security guards for the factory building.

The company intends to classify these costs and expenses into the following categories:

(a) direct materials, (b) direct labor, (c) manufacturing overhead, and (d) period costs.

Instructions

List the items (1) through (10). For each item, indicate the cost category to which it belongs.

Classify various costs into different cost categories.
(LO 3,4)

E19-6 The administrators of Crawford County's Memorial Hospital are interested in identifying the various costs and expenses that are incurred in producing a patient's X-ray. A list of such costs and expenses is as follows.

1. Salaries for the X-ray machine technicians.

2. Wages for the hospital janitorial personnel.

3. Film costs for the X-ray machines.

images

Classify various costs into different cost categories.
(LO 3)

4. Property taxes on the hospital building.

5. Salary of the X-ray technicians’ supervisor.

6. Electricity costs for the X-ray department.

7. Maintenance and repairs on the X-ray machines.

8. X-ray department supplies.

9. Depreciation on the X-ray department equipment.

10. Depreciation on the hospital building.

The administrators want these costs and expenses classified as: (a) direct materials, (b) direct labor, or (c) service overhead.

Instructions

List the items (1) through (10). For each item, indicate the cost category to which the item belongs.

E19-7 Kwik Delivery Service reports the following costs and expenses in June 2014.

Indirect materials  $ 5,400
Depreciation on delivery equipment   11,200
Dispatcher's salary     5,000
Property taxes on office building        870
CEO's salary   12,000
Gas and oil for delivery trucks     2,200
Drivers’ salaries $16,000
Advertising     3,600
Delivery equipment repairs        300
Office supplies        650
Office utilities        990
Repairs on office equipment        180

Instructions

Determine the total amount of (a) delivery service (product) costs and (b) period costs.

Classify various costs into different cost categories.
(LO 4)

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E19-8 Lopez Corporation incurred the following costs while manufacturing its product.

Materials used in product $120,000
Depreciation on plant     60,000
Property taxes on store       7,500
Labor costs of assembly-line workers   110,000
Factory supplies used     23,000
Advertising expense   $45,000
Property taxes on plant     14,000
Delivery expense     21,000
Sales commissions     35,000
Salaries paid to sales clerks     50,000

Work in process inventory was $12,000 at January 1 and $15,500 at December 31. Finished goods inventory was $60,000 at January 1 and $45,600 at December 31.

Instructions

(a) Compute cost of goods manufactured.

(b) Compute cost of goods sold.

Compute cost of goods manufactured and sold.
(LO 5,6)

E19-9 An incomplete cost of goods manufactured schedule is presented below.

images

Instructions

Complete the cost of goods manufactured schedule for Molina Company.

Determine missing amounts in cost of goods manufactured schedule.
(LO 6)

E19-10 Manufacturing cost data for Copa Company are presented below.

images

Determine the missing amount of different cost items.
(LO 6)

Instructions

Indicate the missing amount for each letter (a) through (i).

E19-11 Incomplete manufacturing cost data for Colaw Company for 2014 are presented as follows for four different situations.

images

Instructions

(a) Indicate the missing amount for each letter.

(b) Prepare a condensed cost of goods manufactured schedule for situation (1) for the year ended December 31, 2014.

Determine the missing amount of different cost items, and prepare a condensed cost of goods manufactured schedule.
(LO 6)

E19-12 Cepeda Corporation has the following cost records for June 2014.

Indirect factory labor $ 4,500
Direct materials used  20,000
Work in process, 6/1/14    3,000
Work in process, 6/30/14    3,800
Finished goods, 6/1/14    5,000
Finished goods, 6/30/14    7,500
Factory utilities    $ 400
Depreciation, factory equipment    1,400
Direct labor  40,000
Maintenance, factory equipment    1,800
Indirect materials    2,200
Factory manager's salary    3,000

Instructions

(a) Prepare a cost of goods manufactured schedule for June 2014.

(b) Prepare an income statement through gross profit for June 2014 assuming sales revenue is $92,100.

Prepare a cost of goods manufactured schedule and a partial income statement.
(LO 5,6)

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E19-13 Joyce Tombert, the bookkeeper for Marks Consulting, a political consulting firm, has recently completed a managerial accounting course at her local college. One of the topics covered in the course was the cost of goods manufactured schedule. Joyce wondered if such a schedule could be prepared for her firm. She realized that, as a service-oriented company, it would have no work in process inventory to consider.

Listed below are the costs her firm incurred for the month ended August 31, 2014.

Supplies used on consulting contracts $ 1,200
Supplies used in the administrative offices    1,500
Depreciation on equipment used for contract work       900
Depreciation used on administrative office equipment    1,050
Salaries of professionals working on contracts  15,600
Salaries of administrative office personnel    7,700
Janitorial services for professional offices       400
Janitorial services for administrative offices       500
Insurance on contract operations       800
Insurance on administrative operations       900
Utilities for contract operations    1,400
Utilities for administrative offices    1,300

Classify various costs into different categories and prepare cost of services performed schedule.
(LO 4,5,6)

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Instructions

(a) Prepare a schedule of cost of contract services performed (similar to a cost of goods manufactured schedule) for the month.

(b) For those costs not included in (a), explain how they would be classified and reported in the financial statements.

E19-14 The following information is available for Aikman Company.

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Instructions

(a) Compute cost of goods manufactured.

(b) Prepare an income statement through gross profit.

(c) Show the presentation of the ending inventories on the December 31, 2014, balance sheet.

(d) How would the income statement and balance sheet of a merchandising company be different from Aikman's financial statements?

Prepare a cost of goods manufactured schedule and a partial income statement.
(LO 5, 6, 7)

E19-15 Chambers Company produces blankets. From its accounting records, it prepares the following schedule and financial statements on a yearly basis.

(a) Cost of goods manufactured schedule.

(b) Income statement.

(c) Balance sheet.

The following items are found in its ledger and accompanying data.

  1. Direct labor

  2. Raw materials inventory, 1/1

  3. Work in process inventory, 12/31

  4. Finished goods inventory, 1/1

  5. Indirect labor

  6. Depreciation on factory machinery

  7. Work in process, 1/1

  8. Finished goods inventory, 12/31

  9. Factory maintenance salaries

10. Cost of goods manufactured

11. Depreciation on delivery equipment

12. Cost of goods available for sale

13. Direct materials used

14. Heat and electricity for factory

15. Repairs to roof of factory building

16. Cost of raw materials purchases

Instructions

List the items (1)–(16). For each item, indicate by using the appropriate letter or letters, the schedule and/or financial statement(s) in which the item will appear.

Identicate in which schedule or financial statement (s) different cost items will appear.
(LO 5, 6, 7)

E19-16 An analysis of the accounts of Roberts Company reveals the following manufacturing cost data for the month ended June 30, 2014.

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Costs incurred: raw materials purchases $54,000, direct labor $47,000, manufacturing overhead $19,900. The specific overhead costs were: indirect labor $5,500, factory insurance $4,000, machinery depreciation $4,000, machinery repairs $1,800, factory utilities $3,100, miscellaneous factory costs $1,500. Assume that all raw materials used were direct materials.

Instructions

(a) Prepare the cost of goods manufactured schedule for the month ended June 30, 2014.

(b) Show the presentation of the ending inventories on the June 30, 2014, balance sheet.

Prepare a cost of goods manufactured schedule, and present the ending inventories on the balance sheet.
(LO 6,7)

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E19-17 Buhler Motor Company manufactures automobiles. During September 2014, the company purchased 5,000 head lamps at a cost of $10 per lamp. Buhler withdrew 4,650 lamps from the warehouse during the month. Fifty of these lamps were used to replace the head lamps in autos used by traveling sales staff. The remaining 4,600 lamps were put in autos manufactured during the month.

Of the autos put into production during September 2014, 90% were completed and transferred to the company's storage lot. Of the cars completed during the month, 70% were sold by September 30.

Instructions

(a) Determine the cost of head lamps that would appear in each of the following accounts at September 30, 2014: Raw Materials, Work in Process, Finished Goods, Cost of Goods Sold, and Selling Expenses.

(b) images Write a short memo to the chief accountant, indicating whether and where each of the accounts in (a) would appear on the income statement or on the balance sheet at September 30, 2014.

Determine the amount of cost to appear in various accounts, and indicate in which financial statements these accounts would appear.
(LO 5,6,7)

E19-18 The following is a list of terms related to managerial accounting practices.

1. Activity-based costing.

2. Just-in-time inventory.

3. Balanced scorecard.

4. Value chain.

Instructions

Match each of the terms with the statement below that best describes the term.

(a) ________ A performance-measurement technique that attempts to consider and evaluate all aspects of performance using financial and nonfinancial measures in an integrated fashion.

(b) ________ The group of activities associated with providing a product or performing a service.

(c) ________ An approach used to reduce the cost associated with handling and holding inventory by reducing the amount of inventory on hand.

(d) ________ A method used to allocate overhead to products based on each product's use of the activities that cause the incurrence of the overhead cost.

Identify various managerial accounting practices.
(LO 8)

EXERCISES: SET B AND CHALLENGE EXERCISES

Visit the book's companion website, at www.wiley.com/college/weygandt, and choose the Student Companion site to access Exercise Set B and Challenge Exercises.

PROBLEMS: SET A

Classify manufacturing costs into different categories and compute the unit cost.
(LO 3, 4)

P19-1A Lott Company specializes in manufacturing a unique model of bicycle helmet. The model is well accepted by consumers, and the company has enough orders to keep the factory production at 10,000 helmets per month (80% of its full capacity). Lott's monthly manufacturing cost and other expense data are as follows.

Rent on factory equipment $ 9,000
Insurance on factory building    1,500
Raw materials (plastics, polystyrene, etc.)  75,000
Utility costs for factory       900
Supplies for general office       300
Wages for assembly line workers  53,000
Depreciation on office equipment $    800
Miscellaneous materials (glue, thread, etc.)    1,100
Factory manager's salary    5,700
Property taxes on factory building       400
Advertising for helmets  14,000
Sales commissions  10,000
Depreciation on factory building    1,500

Instructions

(a) Prepare an answer sheet with the following column headings.

images

Enter each cost item on your answer sheet, placing the dollar amount under the appropriate headings. Total the dollar amounts in each of the columns.

(b) Compute the cost to produce one helmet.

(a) DM $75,000
      DL $53,000
      MO $20,100
      PC $25,100

P19-2A Bell Company, a manufacturer of audio systems, started its production in October 2014. For the preceding 3 years, Bell had been a retailer of audio systems. After a thorough survey of audio system markets, Bell decided to turn its retail store into an audio equipment factory.

Raw materials cost for an audio system will total $74 per unit. Workers on the production lines are on average paid $12 per hour. An audio system usually takes 5 hours to complete. In addition, the rent on the equipment used to assemble audio systems amounts to $4,900 per month. Indirect materials cost $5 per system. A supervisor was hired to oversee production; her monthly salary is $3,000.

Factory janitorial costs are $1,300 monthly. Advertising costs for the audio system will be $9,500 per month. The factory building depreciation expense is $7,800 per year. Property taxes on the factory building will be $9,000 per year.

Instructions

(a) Prepare an answer sheet with the following column headings.

images

Assuming that Bell manufactures, on average, 1,500 audio systems per month, enter each cost item on your answer sheet, placing the dollar amount per month under the appropriate headings. Total the dollar amounts in each of the columns.

(b) Compute the cost to produce one audio system.

(a) DM $111,000
      DL  $ 90,000
      MO $18,100
      PC   $ 9,500

P19-3A Incomplete manufacturing costs, expenses, and selling data for two different cases are as follows.

images

Indicate the missing amount of different cost items, and prepare a condensed cost of goods manufactured schedule, an income statement, and a partial balance sheet.
(LO 5, 6, 7)

Instructions

(a) Indicate the missing amount for each letter.

(b) Prepare a condensed cost of goods manufactured schedule for Case 1.

(c) Prepare an income statement and the current assets section of the balance sheet for Case 1. Assume that in Case 1 the other items in the current assets section are as follows: Cash $4,000, Receivables (net) $15,000, Raw Materials $600, and Prepaid Expenses $400.

(b) Ending WIP     $ 6,600
(c) Current assets $30,000

P19-4A The following data were taken from the records of Clarkson Company for the fiscal year ended June 30, 2014.

Raw Materials Inventory 7/1/13 $ 48,000
Raw Materials Inventory 6/30/14    39,600
Finished Goods Inventory 7/1/13    96,000
Finished Goods Inventory 6/30/14    75,900
Work in Process Inventory 7/1/13    19,800
Work in Process Inventory 6/30/14    18,600
Direct Labor  139,250
Indirect Labor    24,460
Accounts Receivable    27,000
Factory Insurance   $ 4,600
Factory Machinery Depreciation    16,000
Factory Utilities    27,600
Office Utilities Expense      8,650
Sales Revenue  534,000
Sales Discounts      4,200
Plant Manager's Salary    58,000
Factory Property Taxes     9,600
Factory Repairs     1,400
Raw Materials Purchases   96,400
Cash   32,000

Prepare a cost of goods manufactured schedule, a partial income statement, and a partial balance sheet.
(LO 5, 6, 7)

images

Instructions

(a) Prepare a cost of goods manufactured schedule. (Assume all raw materials used were direct materials.)

(b) Prepare an income statement through gross profit.

(c) Prepare the current assets section of the balance sheet at June 30, 2014.

(a) CGM                  $386,910
(b)Gross profit        $122,790
(c) Current assets   $193, 100

P19-5A Phillips Company is a manufacturer of computers. Its controller resigned in October 2014. An inexperienced assistant accountant has prepared the following income statement for the month of October 2014.

Prepare a cost of goods manufactured schedule and a corect income statement.
(LO 5, 6)

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Prior to October 2014, the company had been profitable every month. The company's president is concerned about the accuracy of the income statement. As her friend, you have been asked to review the income statement and make necessary corrections. After examining other manufacturing cost data, you have acquired additional information as follows.

1. Inventory balances at the beginning and end of October were:

images

2. Only 75% of the utilities expense and 60% of the insurance expense apply to factory operations. The remaining amounts should be charged to selling and administrative activities.

Instructions

(a) Prepare a schedule of cost of goods manufactured for October 2014.

(b) Prepare a correct income statement for October 2014.

(a) CGM $ 577,800         
(b) NI       $    1,000

PROBLEMS: SET B

P19-1B Agler Company specializes in manufacturing motorcycle helmets. The company has enough orders to keep the factory production at 1,000 motorcycle helmets per month. Agler's monthly manufacturing cost and other expense data are shown below.

Classify manufacturing costs into different categories and compute the unit cost.
(LO 3,4)

Maintenance costs on factory building $ 1,500
Factory manager's salary    5,500
Advertising for helmets    8,000
Sales commissions    4,000
Depreciation on factory building       700
Rent on factory equipment    6,000
Insurance on factory building    3,000
Raw materials (plastic, polystyrene, etc.)  25,000
Utility costs for factory       800
Supplies for general office       200
Wages for assembly line workers  54,000
Depreciation on office equipment       500
Miscellaneous materials (glue, thread, etc.)    2,000

Instructions

(a) Prepare an answer sheet with the following column headings.

images

Enter each cost item on your answer sheet, placing the dollar amount under the appropriate headings. Total the dollar amounts in each of the columns.

(b) Compute the cost to produce one motorcycle helmet.

(a) DM $25,000
      DL  $54,000
      PC  $12,700

P19-2B Elliott Company, a manufacturer of tennis rackets, started production in November 2013. For the preceding 5 years, Elliott had been a retailer of sports equipment. After a thorough survey of tennis racket markets, Elliott decided to turn its retail store into a tennis racket factory.

Raw materials cost for a tennis racket will total $23 per racket. Workers on the production lines are paid on average $15 per hour. A racket usually takes 2 hours to complete. In addition, the rent on the equipment used to produce rackets amounts to $1,300 per month. Indirect materials cost $3 per racket. A supervisor was hired to oversee production; her monthly salary is $3,500.

Classify manufacturing costs into different categories and compute the unit cost.
(LO 3, 4)

Janitorial costs are $1,400 monthly. Advertising costs for the rackets will be $8,000 per month. The factory building depreciation expense is $8,400 per year. Property taxes on the factory building will be $9,600 per year.

Instructions

(a) Prepare an answer sheet with the following column headings.

images

Assuming that Elliott manufactures, on average, 2,500 tennis rackets per month, enter each cost item on your answer sheet, placing the dollar amount per month under the appropriate headings. Total the dollar amounts in each of the columns.

(b) Compute the cost to produce one racket.

(a) DM $57,500
      DL  $75,000
      MO $15,200
      PC   $ 8,000

P19-3B Incomplete manufacturing costs, expenses, and selling data for two different cases are as follows.

images

Instructions

(a) Indicate the missing amount for each letter.

(b) Prepare a condensed cost of goods manufactured schedule for Case A.

(c) Prepare an income statement and the current assets section of the balance sheet for Case A. Assume that in Case A the other items in the current assets section are as follows: Cash $3,000, Receivables (net) $10,000, Raw Materials $700, and Prepaid Expenses $200.

Indicate the missing amount of different cost items, and prepare a condensed cost of goods manufactured schedule, an income statement, and a partial balance sheet.
(LO 5, 6, 7)

(b) End. WIP $500
(c) Current assets $15,600

P19-4B The following data were taken from the records of Moxie Company for the year ended December 31, 2014.

Raw Materials Inventory 1/1/14 $ 47,000
Raw Materials Inventory 12/31/14    44,200
Finished Goods Inventory 1/1/14    85,000
Finished Goods Inventory 12/31/14    57,800
Work in Process Inventory 1/1/14      9,500
Work in Process Inventory 12/31/14      8,000
Direct Labor  145,100
Indirect Labor    18,100
Accounts Receivable    27,000
Factory Insurance   $ 7,400
Factory Machinery Depreciation      7,700
Factory Utilities    12,900
Office Utilities Expense      8,600
Sales Revenue  465,000
Sales Discounts      2,500
Plant Manager's Salary    60,000
Factory Property Taxes      6,100
Factory Repairs         800
Raw Materials Purchases    62,500
Cash    18,000

Prepare a cost of goods manufactured schedule, a partial income statement, and a partial balance sheet.
(LO 5, 6 7)

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Instructions

(a) Prepare a cost of goods manufactured schedule. (Assume all raw materials used were direct materials.)

(b) Prepare an income statement through gross profit.

(c) Prepare the current assets section of the balance sheet at December 31.

(a) CGM                $324,900
(b) Gross profit     $110,400
(c) Current assets $155,000

P19-5B Ortiz Company is a manufacturer of toys. Its controller resigned in August 2014. An inexperienced assistant accountant has prepared the following income statement for the month of August 2014.

Prepare a cost of goods manufactured schedule and a correct income statement.
(LO 5, 6)

images

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Prior to August 2014, the company had been profitable every month. The company's president is concerned about the accuracy of the income statement. As her friend, you have been asked to review the income statement and make necessary corrections. After examining other manufacturing cost data, you have acquired additional information as follows.

1. Inventory balances at the beginning and end of August were:

images

2. Only 60% of the utilities expense and 70% of the insurance expense apply to factory operations; the remaining amounts should be charged to selling and administrative activities.

Instructions

(a) Prepare a cost of goods manufactured schedule for August 2014.

(b) Prepare a correct income statement for August 2014.

(a) CGM $ 493,000
(b) NL     $  (6,500)

PROBLEMS: SET C

Visit the book's companion website, at www.wiley.com/college/weygandt, and choose the Student Companion site to access Problem Set C.

WATERWAYS CONTINUING PROBLEM

(Note: The Waterways Problem begins in Chapter 19 and continues in the remaining chapters. You can also find this problem at the book's companion website.)

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WCP19 Waterways Corporation is a private corporation formed for the purpose of providing the products and the services needed to irrigate farms, parks, commercial projects, and private lawns. It has a centrally located factory in a U.S. city that manufactures the products it markets to retail outlets across the nation. It also maintains a division that provides installation and warranty servicing in six metropolitan areas.

The mission of Waterways is to manufacture quality parts that can be used for effective irrigation projects that also conserve water. By that effort, the company hopes to satisfy its customers, provide rapid and responsible service, and serve the community and the employees who represent them in each community.

The company has been growing rapidly, so management is considering new ideas to help the company continue its growth and maintain the high quality of its products.

Waterways was founded by Will Winkman, who is the company president and chief executive officer (CEO). Working with him from the company's inception is Will's brother, Ben, whose sprinkler designs and ideas about the installation of proper systems have been a major basis of the company's success. Ben is the vice president who oversees all aspects of design and production in the company.

The factory itself is managed by Todd Senter who hires his line managers to supervise the factory employees. The factory makes all of the parts for the irrigation systems. The purchasing department is managed by Hector Hines.

The installation and training division is overseen by vice president Henry Writer, who supervises the managers of the six local installation operations. Each of these local managers hires his or her own local service people. These service employees are trained by the home office under Henry Writer's direction because of the uniqueness of the company's products.

There is a small human resources department under the direction of Sally Fenton, a vice president who handles the employee paperwork, though hiring is actually performed by the separate departments. Sam Totter is the vice president who heads the sales and marketing area; he oversees 10 well-trained salespeople.

The accounting and finance division of the company is run by Abe Headman, who is the chief financial officer (CFO) and a company vice president. He is a member of the Institute of Management Accountants and holds a certificate in management accounting. He has a small staff of certified public accountants, including a controller and a treasurer, and a staff of accounting input operators who maintain the financial records.

A partial list of Waterways’ accounts and their balances for the month of November follows.

Accounts Receivable $  290,000
Advertising Expenses       54,000
Cash     260,000
Depreciation—Factory Equipment       16,800
Depreciation—Office Equipment         2,400
Direct Labor       22,000
Factory Supplies Used       16,000
Factory Utilities       10,200
Finished Goods Inventory, November 30       68,800
Finished Goods Inventory, October 31       72,550
Indirect Labor       48,000
Office Supplies Expense         1,600
Other Administrative Expenses       72,000
Prepaid Expenses       42,150
Raw Materials Inventory, November 30       52,700
Raw Materials Inventory, October 31       38,000
Raw Materials Purchases     184,500
Rent—Factory Equipment       47,000
Repairs—Factory Equipment         4,500
Salaries     325,000
Sales Revenue  1,350,000
Sales Commissions       40,500
Work in Process Inventory, October 31       52,900
Work in Process Inventory, November 30       42,000

Instructions

(a) Based on the information given, construct an organizational chart of Waterways Corporation.

(b) A list of accounts and their values are given above. From this information, prepare a cost of goods manufactured schedule, an income statement, and a partial balance sheet for Waterways Corporation for the month of November.

Broadening Your Perspective

Management Decision-Making

Beginning with Chapter 19 and continuing in the remaining chapters, we offer an exercise based on Current Designs, the company that was featured at the beginning of this chapter. We are excited to present managerial accounting situations that are based on the operations of a real company. However, to protect the proprietary nature of this information, the amounts in these exercises are realistic but not necessarily the actual data that would be found in Current Designs’ accounting records. We sincerely appreciate the cooperation of the people at Current Designs, particularly Mike Cichanowski, Jim Brown, Diane Buswell, and Jake Greseth, who made these exercises possible.

Decision-Making Problem: Current Designs

BYP19-1 Mike Cichanowski founded Wenonah Canoe and later purchased Current Designs, a company that designs and manufactures kayaks. The kayak-manufacturing facility is located just a few minutes from the canoe company's headquarters in Winona, Minnesota.

Current Designs makes kayaks using two different processes. (See www.cdkayak.com/craftsmanship/index.php for the details of each method.) The rotational molding process uses high temperature to melt polyethylene powder in a closed rotating metal mold to produce a complete kayak hull and deck in a single piece. These kayaks are less labor-intensive and less expensive for the company to produce and sell.

Its other kayaks use the vacuum-bagged composite lamination process (which we will refer to as the composite process). Layers of fiberglass or Kevlar® are carefully placed by hand in a mold and are bonded with resin. Then, a high-pressure vacuum is used to eliminate any excess resin that would otherwise add weight and reduce strength of the finished kayak. These kayaks require a great deal of skilled labor as each boat is individually finished. The exquisite finish of the vacuum-bagged composite kayaks gave rise to Current Designs’ tag line, “A work of art, made for life.”

Current Designs has the following managers:

Mike Cichanowski, CEO

Diane Buswell, Controller

Deb Welch, Purchasing Manager

Bill Johnson, Sales Manager

Dave Thill, Kayak Plant Manager

Rick Thrune, Production Manager for Composite Kayaks

Instructions

(a) What are the primary information needs of each manager?

(b) Name one special-purpose management accounting report that could be designed for each manager. Include the name of the report, the information it would contain, and how frequently it should be issued.

(c) When Diane Buswell, controller for Current Designs, reviewed the accounting records for a recent period, she noted the following items. Classify each item as a product cost or a period cost. If an item is a product cost, note if it is a direct materials, direct labor, or manufacturing overhead item.

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images Decision-Making Across the Organization

BYP19-2 Wendall Company specializes in producing fashion outfits. On July 31, 2014, a tornado touched down at its factory and general office. The inventories in the warehouse and the factory were completely destroyed as was the general office nearby. Next morning, through a careful search of the disaster site, however, Bill Francis, the company's controller, and Elizabeth Walton, the cost accountant, were able to recover a small part of manufacturing cost data for the current month.

“What a horrible experience,” sighed Bill “And the worst part is that we may not have enough records to use in filing an insurance claim.”

“It was terrible,” replied Elizabeth. “However, I managed to recover some of the manufacturing cost data that I was working on yesterday afternoon. The data indicate that our direct labor cost in July totaled $250,000 and that we had purchased $365,000 of raw materials. Also, I recall that the amount of raw materials used for July was $350,000. But I'm not sure this information will help. The rest of our records are blown away.”

“Well, not exactly,” said Bill. “I was working on the year-to-date income statement when the tornado warning was announced. My recollection is that our sales in July were $1,240,000 and our gross profit ratio has been 40% of sales. Also, I can remember that our cost of goods available for sale was $770,000 for July.”

“Maybe we can work something out from this information!” exclaimed Elizabeth. “My experience tells me that our manufacturing overhead is usually 60% of direct labor.”

“Hey, look what I just found,” cried Elizabeth. “It's a copy of this June's balance sheet, and it shows that our inventories as of June 30 are Finished goods $38,000, Work in process $25,000, and Raw materials $19,000.”

“Super,” yelled Bill. “Let's go work something out.”

In order to file an insurance claim, Wendall Company must determine the amount of its inventories as of July 31, 2014, the date of the tornado touchdown.

Instructions

With the class divided into groups, determine the amount of cost in the Raw Materials, Work in Process, and Finished Goods inventory accounts as of the date of the tornado touchdown.

Managerial Analysis

BYP19-3 Tenrack is a fairly large manufacturing company located in the southern United States. The company manufactures tennis rackets, tennis balls, tennis clothing, and tennis shoes, all bearing the company's distinctive logo, a large green question mark on a white flocked tennis ball. The company's sales have been increasing over the past 10 years.

The tennis racket division has recently implemented several advanced manufacturing techniques. Robot arms hold the tennis rackets in place while glue dries, and machine vision systems check for defects. The engineering and design team uses computerized drafting and testing of new products. The following managers work in the tennis racket division:

Jason Dennis, Sales Manager (supervises all sales representatives)

Peggy Groneman, Technical Specialist (supervises computer programmers)

Dave Marley, Cost Accounting Manager (supervises cost accountants)

Kevin Carson, Production Supervisor (supervises all manufacturing employees)

Sally Renner, Engineer (supervises all new-product design teams)

Instructions

(a) What are the primary information needs of each manager?

(b) Which, if any, financial accounting report(s) is each likely to use?

(c) Name one special-purpose management accounting report that could be designed for each manager. Include the name of the report, the information it would contain, and how frequently it should be issued.

Real-World Focus

BYP19-4 Anchor Glass Container Corporation, the third largest manufacturer of glass containers in the United States, supplies beverage and food producers and consumer products manufacturers nationwide. Parent company Consumers Packaging Inc. (Toronto Stock Exchange: CGC) is a leading international designer and manufacturer of glass containers.

The management discussion below appeared in a recent annual report of Anchor Glass.

ANCHOR GLASS CONTAINER CORPORATION
Management Discussion

Cost of Products Sold Cost of products sold as a percentage of net sales was 89.3% in the current year compared to 87.6% in the prior year. The increase in cost of products sold as a percentage of net sales principally reflected the impact of operational problems during the second quarter of the current year at a major furnace at one of the Company's plants, higher downtime, and costs and expenses associated with an increased number of scheduled capital improvement projects, increases in labor, and certain other manufacturing costs (with no corresponding selling price increases in the current year). Reduced fixed costs from the closing of the Streator, Illinois, plant in June of the current year and productivity and efficiency gains partially offset these cost increases.

Instructions

What factors affect the costs of products sold at Anchor Glass Container Corporation?

BYP19-5 The Institute of Management Accountants (IMA) is an organization dedicated to excellence in the practice of management accounting and financial management.

Address: www.imanet.org, or go to www.wiley.com/college/weygandt

Instructions

At the IMA's home page, locate the answers to the following questions.

(a) How many members does the IMA have, and what are their job titles?

(b) What are some of the benefits of joining the IMA as a student?

(c) Use the chapter locator function to locate the IMA chapter nearest you, and find the name of the chapter president.

Critical Thinking

Communication Activity

BYP19-6 Refer to P19–5A and add the following requirement.

Prepare a letter to the president of the company, Shelly Phillips, describing the changes you made. Explain clearly why net income is different after the changes. Keep the following points in mind as you compose your letter.

1. This is a letter to the president of a company, who is your friend. The style should be generally formal, but you may relax some requirements. For example, you may call the president by her first name.

2. Executives are very busy. Your letter should tell the president your main results first (for example, the amount of net income).

3. You should include brief explanations so that the president can understand the changes you made in the calculations.

Ethics Case

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BYP19-7 Steve Morgan, controller for Newton Industries, was reviewing production cost reports for the year. One amount in these reports continued to bother him—advertising. During the year, the company had instituted an expensive advertising campaign to sell some of its slower-moving products. It was still too early to tell whether the advertising campaign was successful.

There had been much internal debate as how to report advertising cost. The vice president of finance argued that advertising costs should be reported as a cost of production, just like direct materials and direct labor. He therefore recommended that this cost be identified as manufacturing overhead and reported as part of inventory costs until sold. Others disagreed. Morgan believed that this cost should be reported as an expense of the current period, so as not to overstate net income. Others argued that it should be reported as prepaid advertising and reported as a current asset.

The president finally had to decide the issue. He argued that these costs should be reported as inventory. His arguments were practical ones. He noted that the company was experiencing financial difficulty and expensing this amount in the current period might jeopardize a planned bond offering. Also, by reporting the advertising costs as inventory rather than as prepaid advertising, less attention would be directed to it by the financial community.

Instructions

(a) Who are the stakeholders in this situation?

(b) What are the ethical issues involved in this situation?

(c) What would you do if you were Steve Morgan?

All About You

BYP19-8 The primary purpose of managerial accounting is to provide information useful for management decisions. Many of the managerial accounting techniques that you learn in this course will be useful for decisions you make in your everyday life.

Instructions

For each of the following managerial accounting techniques, read the definition provided and then provide an example of a personal situation that would benefit from use of this technique.

(a) Break-even point (page 1041).

(b) Budget (page 1076).

(c) Balanced scorecard (page 910).

(d) Capital budgeting (page 1240).

Considering Your Costs and Benefits

BYP19-9 As noted in this chapter, because of global competition, companies have become increasingly focused on reducing costs. To reduce costs and remain competitive, many companies are turning to outsourcing. Outsourcing means hiring an outside supplier to provide elements of a product or service rather than producing them internally.

Suppose you are the managing partner in a CPA firm with 30 full-time staff. Larger firms in your community have begun to outsource basic tax-return preparation work to India. Should you outsource your basic tax-return work to India as well? You estimate that you would have to lay off six staff members if you outsource the work. The basic arguments for and against are as follows.

YES: The wages paid to Indian accountants are very low relative to U.S. wages. You will not be able to compete unless you outsource.

NO: Tax-return data is highly sensitive. Many customers will be upset to learn that their data is being emailed around the world.

Instructions

Write a response indicating your position regarding this situation. Provide support for your view.

Answers to Chapter Questions

Answers to Insight and Accounting Across the Organization Questions

p. 896 Even the Best Have to Get Better Q: What are some of the steps that this company has taken in order to ensure that production meets demand? A: The company has organized flexible teams, with jobs arranged by the amount of time a task takes. Employees now are multiskilled, so they can switch between tasks and products. Also, the stores now provide sales data more quickly to the manufacturing facility, so that production levels can be changed more quickly in response to demand.

p. 901 Why Manufacturing Matters for U.S. Workers Q: In what ways does the shift to automated factories change the amount and composition of product costs? A: As factories become more automated, they become more efficient, increasing output and decreasing cost per unit. The composition of those costs also switches: Factory labor costs decline, and factory overhead costs (e.g., depreciation and maintenance on equipment) increase.

p. 909 Low Fares but Decent Profits Q: What are some of the line items that would appear in the cost of services performed schedule of an airline? A: Some of the line items that would appear in the cost of services performed schedule of an airline would be fuel, flight crew salaries, maintenance wages, depreciation on equipment, airport gate fees, and food-service costs.

Answers to Self-Test Questions

1. b 2. b 3. b 4. b 5. d 6. a 7. c 8. c 9. c ($200,000 + $600,000 ’ $250,000) 10. c 11. a 12. d 13. d 14. d 15. d

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images Remember to go back to The Navigator box on the chapter opening page and check off your completed work.

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