Chapter 16. Twisted-Pair Cables and Connectors

The cables and components used to build a twisted-pair horizontal cable segment are based on the ANSI/TIA-568-C structured cabling specifications, which are designed to support all twisted-pair Ethernet media systems. These specifications are described in Chapter 15.

In this chapter, we’ll show how a twisted-pair cable segment is wired and describe the components that are typically used. You may find this useful even if you don’t build your own horizontal cable segment. Knowing the components and wiring standards used in cable segments can help you make sure that your cabling system is assembled properly. Being able to find your way around a cabling system is also a major benefit when it comes to troubleshooting network problems.

Following the sections on the various components of a twisted-pair cable segment, you’ll learn how to install an RJ45 connector on a twisted-pair patch cable. The chapter concludes with special twisted-pair cabling considerations for the three twisted-pair Ethernet media systems, including the signal crossover wiring required by each system.

Horizontal Cable Segment Components

A horizontal cable segment is one that travels from a wiring closet to a work area, connecting an Ethernet switch with a station. This is the most widely used cable segment type in a structured cabling system. Building a horizontal twisted-pair segment involves the following set of components and specifications:

  • Twisted-pair cable
  • Eight-position connector
  • Four-pair wiring schemes
  • Modular patch panel used to hold eight-position jacks
  • Work area wall outlet
  • Twisted-pair patch cables and equipment cables with eight-position plugs

We will look at each of these items in turn and see how they can be used to build a twisted-pair cable segment

Twisted-Pair Cables

Twisted-pair copper cable is quite different from the thick or thin coaxial cables used in the original Ethernet media systems, and the twinaxial cables used in 10, 40, and 100 Gb/s short reach Ethernet segments. The major difference is that the electrical characteristics of twisted-pair cable are not as tightly controlled as they are with coaxial cable. This makes transmitting high-frequency electrical signals over twisted-pair cabling a more difficult engineering task, because the signals have to deal with a harsher electrical environment. That, in turn, is why twisted-pair segment lengths are limited to a maximum of 100 m.

The twisted-pair cable specified for building a horizontal link consists of a set of solid wires with a thickness of between 26 and 22 AWG, surrounded by a thin layer of insulation. A 22 AWG wire has a diameter of 0.644 mm (0.0253 inches), and a 26 AWG wire diameter of 0.405 mm (0.0159 inches). The thin, solid wire is low-cost, and it’s easy to install the individual wires in the punch-down connectors widely used for terminating wires in structured cabling systems. This type of connector is also called an insulation displacement connector (IDC).

An IDC allows a solid wire to be “punched down” into the connector without stripping off the insulation. Instead, the sharp edges of the connector components displace the insulation and grip the metal core of the wire as it is pushed into the connector with a punch-down tool. The punch-down tool cuts off any excess wire at the same time that it punches the wire down, making the task of attaching twisted-pair wires to connectors quick and easy.

Figure 16-1 shows an office outlet with two eight-position RJ45-style jacks using 110-type punch-down wire terminators. The 110-type wire terminators are widely used, and the ones shown here are low-density single connectors, which makes it is easier to see how insulation displacement works.

Punch-down connector
Figure 16-1. Punch-down connector

To illustrate how a wire is terminated using this type of punch-down block, a side view of a single 110-type wire terminator is shown in exaggerated scale below the office outlet. The twisted-pair wire is placed in the jaws of the metal terminals, and a punch-down tool is used to force the wire into the narrow space between the metal terminals of the wire terminator. The metal terminals automatically cut through the outer insulation of the wire and tightly grip the solid metal core, providing an electrical connection to the wire.

There are a variety of punch-down blocks and other kinds of wire terminators available in the cabling industry; they all use this same basic technique for making wire connections. Newer wire termination systems that are rated for Category 5e and 6A operation use a variety of IDC assemblies that are designed to hold the wire pairs in the correct orientation to one another, and to terminate the wires without a significant amount of wire being untwisted. These newer designs for IDC connectors help to maintain the signal quality.

The correct installation of Category 5e and 6A cables requires the use of the IDCs provided by the vendor for its plugs and jacks, and also requires that you carefully follow the vendor’s installation instructions.

Twisted-Pair Cable Signal Crosstalk

When it comes to transmitting signals over twisted-pair cable, one of the most important cable characteristics is signal crosstalk. Signal crosstalk occurs when the signals in one wire are electromagnetically coupled, or crossed over, into another wire. This happens because wires in close proximity to one another can pick up each other’s signal. In a twisted-pair Ethernet segment, excessive crosstalk can result in the signals from the transmit wires being coupled into the receive wires. This increases electrical noise levels and signal error rates, and can also cause problems with collision detection on segments operating in half-duplex mode.

The way to avoid excessive crosstalk is to use the correct type of twisted-pair cable, and to ensure that each pair of wires in a twisted-pair segment is twisted together for the entire length of the segment. Twisting the two wires of a wire pair together minimizes the effect of electromagnetic signal coupling between pairs of wire in the cable. This helps make sure that any interference between the wire pairs is below the level of crosstalk that the twisted-pair transceivers are designed to ignore.

Twisted-Pair Cable Construction

One major difference in construction between the various categories of twisted-pair cable has to do with how many twists per foot the wire pairs have been given. The wire pairs in a voice-grade Category 3 cable typically have two twists per foot. This is lightly twisted wire, and you may have to strip back a good bit of outer insulation on a Category 3 cable to reveal the twists.

The wire pairs in higher-grade cables have progressively more twists per foot. Category 5e and 6A wire pairs are tightly twisted, which results in improved crosstalk performance at higher frequencies. For instance, one vendor specifies the wire pairs in a Category 5e cable as having from 19 to 25 twists per foot. Individual pairs within the cable have a different number of twists, which helps reduce the amount of signal that transfers between pairs.

Another characteristic of twisted-pair cables is the type of insulation used on the wires and the cable jacket. Plenum-rated insulation is more stable at high temperatures and provides superior electrical characteristics. Standard PVC insulation will perform as rated for normal room temperatures, but at temperatures above 40°C (104°F) the signal attenuation of PVC-insulated cable increases markedly. Therefore, plenum-rated cables provide better temperature stability and help ensure that the signal quality of your cabling system will remain high. A form of Teflon® called fluorinated ethylene propylene (FEP) is often used for the outer jacket of plenum cables. FEP, the most common form of Teflon, is also used as insulation on the individual wires inside cables to improve signal quality and stability.

Plenum-rated cables are typically required for installation in building air-handling spaces (also called plenums) to meet fire regulations. The reason for this is that different kinds of plastic cable insulation behave differently in a fire. PVC insulation is “fire retardant” in comparison to plain polyethylene plastic, but PVC will still burn and produce smoke and heat. Teflon FEP insulation produces much less smoke and heat when burning, and does not support the spread of flames.

Plenum cable identifiers

The National Electric Code (NEC) provides identifiers for communications wires and cables:

CMP
Cables with a CMP identifier are plenum-rated and are suitable for installation in ducts and plenums without the use of conduit. These cables are designed for fire resistance and low smoke-producing characteristics.
CMR
Cables with a CMR identifier are not plenum-rated. However, they are engineered to prevent the spread of fire from floor to floor and are suitable for riser use and vertical shaft applications.
CM
Cables with a CM identifier are specified for general-purpose building wiring use, in areas other than plenums and risers.

By looking on the cable for these cable marks, you can tell if a particular cable is suited for a given installation. There is no major difference between CM and CMR cables, because they are both based on PVC insulation; CMR cables simply have more fire-retardant material in them, to help slow down the spread of flames.

Shielded and unshielded twisted-pair cable

The majority of twisted-pair cable installed in the United States is unshielded. The cabling industry has developed several versions of shielded twisted-pair cable, which has improved signal-carrying characteristics. However, shielded twisted-pair cables are also more expensive, and require correct installation in properly grounded equipment so as to maintain proper grounding of the shield to avoid signal impairment due to electrical issues caused by incorrect grounding. Cabling standards in countries other than the United States have specified shielded cable to meet various regulations, with the result that shielded cable is more widely used in Europe.

The descriptions used for shielded twisted-pair cable have evolved over time, leading to some confusion. The terms include:

Screened twisted pair (ScTP or F/TP)
ScTP cabling is provided with a single foil or braided screen (shield) across all four pairs within the twisted-pair cable, which minimizes electromagnetic (EMI) radiation and susceptibility to electrical noise from outside the cable. The designation F/TP means that the cable uses foil shielding instead of a braided screen.
Screened shielded twisted pair (S/STP or S/FTP)
S/STP (screened shielded twisted pair) or S/FTP (screened/foiled twisted pair) cabling provides shielding between the pairs and an overall shield around all twisted pairs within the cable. This type of shielding minimizes the level of EMI that can enter or exit the cabling, and also minimizes crosstalk between neighboring pairs within the cable.
Shielded foiled twisted pair (SFTP)
SFTP has both foil and braided wire shield together, located around all four wire pairs.

Shielded twisted-pair naming conventions

The naming conventions in the ISO/IEC 11801 standard describe two types of shield:

Overall shield

This shield is located around all of the twisted pairs together, and can be one of three types:

  • F = foil shielded
  • S = braided-wire shielded
  • SF = braid and foil together
Element shield

This shield is on each twisted-wire pair inside the cable, and can be one of two types:

  • U = unshielded
  • F = foil shielded

In the ISO standard, the overall shield is used in the first part of the cable identifier and the element shield in the second, with the parts separated by a slash. As an example, S/FTP is braid shielded on the outside of all four wire pairs, with each wire pair foil shielded. The primary cable used in many European countries is S/FTP, rated by the ISO/IEC standard as Category 7 cabling.

It is expected that the new TIA Category 8 cable, whose specifications are under development by for use on 40GBASE-T links, will be an F/UTP cable, with a foil overall shield and four unshielded twisted pairs.

Twisted-Pair Installation Practices

Most structured cabling systems are installed by professional cabling contractors. These contractors have the expertise and equipment required to correctly and safely install the hundreds of twisted-pair cables that a typical office building can require. Cable contractors are also familiar with the structured cable standards and will ensure that the cabling systems that they install meet the specifications.

Warning

The currents and voltages used to carry Ethernet signals over twisted-pair wires are small and pose no threat to the users of Ethernet equipment. However, the twisted-pair wires used for telephone services or to power circuit repeaters used in high-speed data lines may carry large currents and voltages. Always observe standard safety practices when working on any type of wire, and take all necessary precautions to avoid electrical shock.

Should you decide to install a small twisted-pair cable system or a few horizontal segments, the ANSI/TIA/EIA standards provide cable installation guidelines. These guidelines are intended to minimize any effect on the wire twists inside the cable. To support high-speed signals, the wire twists in the cable must remain tightly twisted and not be disturbed anywhere along the length of the cable. Cable ties and fasteners that are too tight, or outer cable jackets that are excessively twisted, can affect the wire twists inside the cable. The installation guidelines include the following:

Maintain the minimum bending radius
The minimum bending radius for a four-pair cable should be eight times the outside cable diameter. If the cable diameter is 0.5 cm (0.20 inches), the minimum bend radius will be about 4.0 cm (1.57 inches).
Minimize jacket twisting and compression
Install cable ties loosely and use Velcro® fasteners that allow the cable bundle to move around a bit. Take precautions to avoid tightly compressing the jacket of the cable. Do not use staple guns to fasten the cable to backboards.
Avoid stretching the cable
Do not exceed 110 newtons (25 pounds-force) of pulling tension when installing the cable.
Keep wire twists intact to within 13 mm (0.5 inches)
This applies to wire termination for Category 5, 5e, and 6A systems. For example, when making a wire termination in an eight-position jack, do not untwist any further back than 0.5 inches from the end of the wire pairs in the cable.
Avoid close proximity to power cables or other electrical equipment

A distance of 30.5 cm (12 inches) is recommended between horizontal cables and fluorescent lighting fixtures. A distance of 1.02 m (40 inches) is recommended for transformers and electrical motors.

If the horizontal cable is in a metal conduit, then a distance of 6.4 cm (2.5 inches) is recommended for unshielded power lines carrying less than 2,000 volts. If the horizontal cable is in an open or nonmetal pathway, then a distance of 12.7 cm (5 inches) is recommended for unshielded power lines carrying less than 2,000 volts.

Eight-Position (RJ45-Style) Jack Connectors

The eight-position connector used in the ANSI/TIA-568 standards is formally described as one that meets the requirements specified in the IEC 603-7 standard for eight-way connectors. You will often hear the eight-position connector referred to as an RJ45-style connector, which is the name originally used by the telephone industry. The RJ45 name comes from Registered Jack, which was an official U.S. telephone industry designation for an eight-position connector.

Tip

At one time, the U.S. telephone service was a monopoly, which organized its operation in terms of services that were registered with various public utilities commissions. The specifications for these services include such things as the jack connectors used to provide wire termination for the services, hence the name Registered Jack.

To make sure that the entire segment can carry high-frequency signals without excessive signal distortion, crosstalk, or signal loss, all of the connection components in the horizontal channel must be correctly installed and rated to meet the category specifications for the cabling involved.

For a Category 5e cabling system, simply installing Category 5e cable is not enough; all of the other components used in the segment must also meet the Category 5e specifications. Standard telephone-type voice-grade RJ45 connectors are widely available, but they do not meet the Category 5e specifications. Instead, to provide a segment that meets the Category 5e specifications, you must be sure to use eight-position connectors and other components that are specifically designed for use in Category 5e cable systems.

Four-Pair Wiring Schemes

For a horizontal cable segment, the ANSI/TIA-568 standards recommend the use of four-pair cables with all eight wires terminated in eight-position jack connectors at each end of the link. The entire twisted-pair cabling system should be wired “straight through.” This means that pin 1 of the connector at one end of a horizontal cable is wired to pin 1 of the connector at the other end, and so on for all eight connections. This keeps the structured cabling system very simple and straightforward.

Tip and Ring

The words tip and ring are used to identify wires in a wire pair. Most single analog telephone circuits require just two wires to deliver what is known in the telephone industry as plain old telephone service (POTS). These two wires are identified as “tip” and “ring” by the industry. These names date from the earliest days of manual telephone switchboards, when operators made connections between telephone lines using patch cables with plugs on the end.

The plugs had a tip and a ring conductor on them; hence the names for the two wires still used to make a basic analog telephone connection. Each pair of wires in a modern communications cable is still considered to have a designated tip conductor and ring conductor, labeled T1 and R1 for the first pair, T2 and R2 for the second pair, and so on.

Color Codes

To help identify all the wires found in a multipair communications cable, the telephone industry developed a widely used system of color coding. This system uses a pair of colors to identify the individual wires in each wire pair. The primary color group consists of white, red, black, yellow, and violet. The secondary group uses the colors blue, orange, green, brown, and slate. These colors are used to identify the wires in the majority of twisted-pair communications cables, from two-pair cables on up to larger cables.

A primary color is paired with one of the secondary colors for each wire in the cable. For large cables, the primary color is used until it has been combined with each of the five secondary colors. Then the next primary color is paired with each of the five secondary colors, and so on. In a typical four-pair cable, the primary color is white, and no other primary color is needed because there are only four pairs.

Starting with the first wire in the first wire pair of a cable (T1), the insulation is given a base coat of the first primary color, white, with a stripe or dash of the secondary color blue. This is written as “white/blue” and is abbreviated as W-BL. The second wire in the first wire pair (R1) is given a base coat of the secondary color, blue, with a stripe or dash of the primary color white, written as “blue/white” and abbreviated as BL-W (or sometimes just BL). In the first wire pair, then, the T1 wire is white with a blue stripe, and the R1 wire is blue with a white stripe. In the second wire pair, wire T2 is white with an orange stripe, and R2 is orange with a white stripe, and so on.

Wiring Sequence

The term wiring sequence refers to the order in which the wires are terminated on a connector. There are two wiring sequence options provided in the ANSI/TIA-568 standards. The preferred wiring sequence according to the standards is called T568A, and the optional wiring sequence is called T568B.

Figure 16-2 shows the preferred and optional wiring sequences for an eight-position jack connector. Which sequence you use is a local decision. Note that the words “preferred” and “optional” may not reflect reality at your site.

The TIA T568A and T568B wiring sequences
Figure 16-2. The TIA T568A and T568B wiring sequences

The optional wiring sequence is widely used, and many cable installers use it as their default cabling standard. That’s because the optional T568B sequence is also known as the AT&T 258A wiring sequence, and has been widely used for years in AT&T cabling systems. It’s up to you to find out what wiring sequence is widely used at your site, and to make sure that your cabling system adheres to the local standard to avoid confusion.

The center two positions in both wiring sequences, pins 4 and 5, are always used for pair 1—this is where telephone voice circuits are wired if the link is used for analog voice service. That’s why the 10BASE-T standard originally specified the use of positions 1, 2, 3, and 6, avoiding the use of pins 4 and 5: that way you could run a 10BASE-T service and analog voice service over the same four-pair cable if you wished. Although most installations preferred to keep the analog voice and data services on separate cables to avoid the problem of noise from telephone ringing circuits affecting the data service, subsequent Ethernet twisted-pair media standards based on two pairs followed the 10BASE-T wiring scheme for cabling compatibility.

Keeping the wires correctly paired together for the entire length of the horizontal channel is critically important to maintaining signal quality for Ethernet signals. As it happens, there is an older wiring sequence that you may encounter in existing cabling systems that does not provide the correct wire pairing and that can lead to problems for Ethernet signals. The older wiring sequence that results in incorrect wire pairing is called the Universal Service Order Code system (USOC). Despite the name, this is not a universally adopted system, but it was used in older telephone systems. The USOC system deals with the pairs differently, and the wire identification used in the old USOC system is often based on an older color scheme as well.

Because of the way the pairs are wired in the USOC scheme, you will end up with a split pair if you try to install a twisted-pair Ethernet segment on a cable using the USOC wiring sequence.

Figure 16-3 shows an eight-position connector with USOC wiring based on the older color-coding scheme that is frequently used with USOC systems. For comparison, the T568A wiring sequences is also shown. Notice that the wires connected to pins 1 and 2, which are paired together in both the T568A and T568B wiring sequence, are not paired together in the USOC scheme. If you plug a twisted-pair Ethernet station into a cabling system that is wired using the USOC scheme, the Ethernet segment can end up with excessive signal noise and crosstalk because of the split-pair wiring.

Split pairs in USOC wiring
Figure 16-3. Split pairs in USOC wiring

It might not be immediately obvious that there’s a problem with the segment, because a simple wiring test of the connection would show that basic wire connectivity from end to end is OK. In other words, the USOC wiring sequence provides wires between every pin of the eight-pin connectors located at each end of the link, so that checking for connectivity between the pins at each end of the link will not detect the problem. What USOC doesn’t provide is the correct pairing of the wires on the wire pairs used to carry Ethernet signals.

It may seem odd that just twisting the wires together in a pair would make this much difference, but it does. Ethernet signals operate at high frequencies, where the lack of twists on a pair of wires makes a big difference in the electrical characteristics of those wires. If the correct wires are not twisted together for the full length of the segment, the segment will experience excessive signal noise and crosstalk, and may fail to operate properly.

Modular Patch Panels

Modular patch panels are panels designed to hold a number of RJ45-style jack connectors. The eight wires of the horizontal link cable are terminated in the jack connector, and the connector is installed in the patch panel, which is located in the telecommunications closet. You then use a patch cable to connect the jack in the patch panel to another patch panel or to hub equipment located in the closet, depending on how your cabling system is organized. You can buy patch panels that come fully populated with connectors, or you can get blank panels and simply add the number of connectors you need.

Figure 16-4 shows a modular patch panel of the sort used in telecommunications closets. From the patch panel, a horizontal link cable travels to the work area wall outlet, where the link cable is terminated in an eight-position modular jack. A patch cable is shown connected to the work area outlet. The other end of the patch cable could be connected to a computer in the office.

Modular patch panel, work area outlet, and patch cable
Figure 16-4. Modular patch panel, work area outlet, and patch cable

Modular patch panels provide a great deal of flexibility. You can also use several different patch panels in a given wiring closet, dedicated to different services. When you add new network equipment, you can provide separate patch panels for that equipment and easily connect different offices to different network equipment in the wiring closet, depending on what the user requires.

Work Area Outlets

The eight wires of each horizontal link cable are terminated in a modular eight-position jack connector mounted in a wall plate in the office space or work area. The telephone industry has had years of experience in wiring offices, and consequently there are a wide variety of wall plates available for terminating twisted-pair cables.

You can buy wall plates that range from a fixed pair of simple eight-position jacks to a more complex modular system that allows a wide variety of connectors to be installed in the same wall plate. A modular wall outlet makes it an easy task to provide a neat, low-cost, and reliable office connection to the horizontal cabling system.

Twisted-Pair Patch Cables

Each end of the horizontal link is connected to equipment such as Ethernet switches or computers using patch and equipment cables. At the wiring closet end of the link, patch and equipment cables are used, for example, to connect the link to an Ethernet switch, or into the backbone cabling system. At the work area end of the link, a patch cable is used to make the connection between the computer in the office and the jack in the wall outlet.

Patch cables must be very flexible to allow lots of movement, and for that reason they must use stranded twisted-pair wire instead of the solid kind. If you repeatedly bend solid conductor cable, the solid conductor inside the insulation of the cable will eventually crack and break, which will result in an intermittent failure that can be very hard to track down. Stranded cable, on the other hand, can withstand large amounts of bending and twisting without problems.

Twisted-Pair Patch Cable Quality

You can buy patch cables from cable suppliers at reasonable cost. Because it’s easy to buy ready-made patch cables, many sites choose to avoid the problems with building their own patch cables by purchasing them from suppliers. This also takes advantage of the fact that a good-quality manufactured patch cable will be built using the correct connectors and stranded cable and according to standardized manufacturing and test procedures.

While it’s not impossible to build a good homemade Category 5e cable, it takes a lot of attention to detail, and it may cost more than you might expect to do the job correctly. For example, while all RJ45 connectors may look alike at first glance, there are small differences in the way they are built and the way they fit into a crimping tool. Finding the exact match between the crimping tool and the connector you use can be difficult.

There are a lot of RJ45 crimping tools on the market, too, and a number of them are of low quality, with flimsy plastic or lightweight metal frames that may not provide enough force to produce a really solid crimp. High-quality crimping tools are expensive, and often require special crimping dies designed for vendor-specific versions of RJ45 connectors.

Therefore, it’s a good idea to buy high-quality patch cables ready-made from a reputable manufacturer. This is especially true for any system that will be supporting higher-speed Ethernets, such as Gigabit and 10 Gigabit Ethernet, which send signals over all four wire pairs simultaneously. Also, 10 Gigabit Ethernet requires Category 6A cables, which are more difficult to build correctly. Maintaining the best possible signal quality for 10 Gigabit Ethernet is critically important to the operation of the link, which argues against using anything but the best available manufactured cables.

There are a lot of patch cables on the market, so you need to make sure that the patch cables you buy are rated to meet Category 5e or 6A specifications, to match your cabling system. Very low-cost or generic patch cables may not be carefully built with quality components and may not meet the specifications or maintain their rating over time.

Telephone-Grade Patch Cables

Beware of using standard telephone-grade patch cables for twisted-pair segments. One common patch cable used in the telephone industry goes by the name of silver satin, which describes the outside color of the cable. This is the flat patch cable that is often used to connect an analog telephone to a wall jack, and this cable is widely stocked in ordinary hardware or office supply stores.

The biggest problem with this type of patch cable is that the conductors in silver satin cords are not twisted together, leading to excessive levels of crosstalk on the wires in this cable. This can potentially cause spurious frame errors on your segment. Another problem with silver satin is that the conductors are quite small, which causes higher signal attenuation. Therefore, using silver satin significantly reduces the distance that a signal may travel.

One of the worst problems with silver satin cable is that despite all the signal errors, it may work OK at the lowest supported speed (10BASE-T) when it is used in an Ethernet segment. However, the silver satin patch cable may still be causing data errors and lost frames. These problems can be masked because the Ethernet system will keep trying to function despite the errors, and the problems on a single segment may not cause the rest of the network to fail.

That, coupled with the fact that each station’s high-level protocol software will keep retransmitting frames until something gets through, tends to hide the effects of a poorly functioning media system. However, the higher the traffic rate gets, the more these errors will occur, often leading to complaints of a slow network.

As things progressively get worse, you will be forced to find all of the silver satin patch cables and replace them with the right kind of twisted-pair patch cable. A better approach is to simply forbid the use of any wire or other component in a horizontal cabling system that does not meet the category specifications for your cabling system (e.g., Category 5e or 6A). Also, make sure everyone understands that silver satin patch cables are something that must be avoided in any structured cabling system designed to carry data signals.

Twisted-Pair Ethernet and Telephone Signals

A twisted-pair Ethernet transceiver is often attached to a twisted-pair segment with a patch cord connected to an RJ45-style modular jack in a wall outlet. One RJ45 modular jack looks a lot like another, and you can mistakenly connect a transceiver to a telephone outlet instead of the correct data outlet.

The center two pins of the RJ45 jack (pins 4 and 5) may be used by analog telephone services. Therefore, to avoid a conflict with telephone services, the 10BASE-T and 100BASE-T systems do not use pins 4 and 5. These days, however, all Ethernet segments are wired with all four pairs, as required to support 1000BASE-T and faster Ethernet. This makes it much likelier that these Ethernet cables, when mistakenly installed in a telephone jack, could receive analog telephone signals.

The telephone battery voltage is generally 56 VDC, and telephone ringing voltages include an AC signal of up to 175 V peak with large transient voltages at the start and end of each ring interval. Thus, there is a possibility that an Ethernet transceiver in a device could be damaged by these voltages. The standard notes that while Ethernet equipment is not required to survive such wiring hazards without damage, the equipment manufacturers must ensure that there will be no safety hazard to the user from the telephone voltages.

According to the standard, an Ethernet transceiver typically appears as an off-hook telephone to the analog telephone system, meaning that the telephone is in use. Because the telephone system will not send ringing voltages to an off-hook telephone, this should help prevent any damage to an incorrectly connected Ethernet device.

Equipment Cables

In the telecommunications closet, the equipment cable is the cable that connects the active equipment, such as an Ethernet switch, to the patch panel. The equipment cable might be as simple as a patch cable, or may include cables that are more complex. For Ethernet switches with RJ45-style jacks on the front, you simply connect patch cables from each jack on the hub to the appropriate jack on the patch panel in the wiring closet, and you’re done.

50-Pin Connectors and 25-Pair Cables

You may encounter older 10BASE-T Ethernet switches that are equipped with 50-pin connectors instead of RJ45-style jacks. This approach was used in older Ethernet switches when a manufacturer wanted to accommodate a large number of connections on a switch panel or modular card for a chassis switch.

In that case, a single 50-pin connector was used to provide 12 four-wire connections, allowing a vendor to support 24 connections on a single interface board with just two 50-pin connectors. The 50-pin connectors, and the 25-pair cables they connect to, were traditionally used in voice-grade cabling systems and were typically rated for Category 3 performance. Therefore, this approach was more popular back when 10BASE-T Ethernet was new. Note, however, that newer versions of these cables and connectors were developed that were rated for Category 5 use.

While using prewired 25-pair cables for connections to patch panels and switches can minimize the amount of wiring you have to do in a wiring closet, there are serious drawbacks. For one thing, they are limited in signal quality and cannot support higher-speed versions of Ethernet. Also, it can be more difficult to troubleshoot a network problem in this kind of installation, because there is no easy way to move a connection from port to port of the Ethernet switch. Because all connections are wired simultaneously with the 25-pair cable, you can’t pull one connection out and try it on another hub port as a test, making it much more difficult to isolate a problem to a particular horizontal cable.

25-Pair Cable Harmonica Connectors

A cable harmonica is a small plastic housing equipped with a strip of RJ45-style jacks in a row, so named because the row of RJ45 holes on the housing makes it look somewhat like the musical instrument. The harmonica terminates one end of a 25-pair cable whose other end is equipped with a 50-pin connector for connection to an Ethernet switch. This system typically supports up to 12 RJ45-style jacks per harmonica.

Building a Twisted-Pair Patch Cable

The following is a quick reference guide to the installation of an RJ45 plug onto a patch cable. Twisted-pair patch cables should only be made using stranded wire cable. Solid wire cable is unacceptable for patch cables, because it will break when flexed, causing intermittent connections. If you choose to build your own patch cables, you need to buy stranded twisted-pair cable and the correct RJ45-style plugs for terminating stranded wire.

Because solid conductor cable is specified for use in the horizontal cable segment, many RJ45 connectors are designed for use on solid conductor cable and can cause problems when crimped onto a stranded patch cable. Using the wrong connector on a stranded twisted-pair cable could cut too deeply into the conductors of the wire and weaken them so that they may break easily, which can result in an intermittent connection. To avoid this, you need to make sure that you are using RJ45 plugs that have been specifically designed for stranded wire.

Warning

Duplicating the carefully controlled manufacturing process yourself can be quite difficult. Without careful attention to a number of important issues, the result may be a cable with a connector that doesn’t really fit the cable correctly, and that may have been crimped onto the cable with the incorrect tool. Although such a cable may initially pass when tested with a cable tester, these problems can eventually lead to intermittent connections and network outages.

Reputable cable and connector manufacturers employ engineers who ensure that all components and tooling used in the manufacturing process are correct, and that every connector is installed in a consistent manner. These engineers put samples of the manufactured cable assemblies through tests to ensure that critically important characteristics, such as pull strength and electrical resistance, are being correctly maintained.

The result of the manufacturing process is a cable that is correctly mated to the connector, and a connector that is correctly installed using the right tool with the correct amount of pressure.

Installing an RJ45 Plug

Building a patch cable involves installing RJ45 plug connectors on each end of a stranded cable. Here we describe the process of installing the RJ45 connectors.

Warning

Attaching cable connectors involves the use of very sharp knives for stripping cable insulation as well as crimping tools that can be dangerous to operate. Many crimping tools incorporate a ratchet mechanism that, once engaged, prevents the tool from being opened until it has first closed completely. Anything caught in the crimping tool, including your fingers, will be crushed.

Here are the steps to follow:

  1. Carefully strip away a few inches of the outer insulation from the twisted-pair cable, revealing the individually insulated twisted-pair conductors inside. Each twisted-pair conductor consists of a set of thin stranded wires surrounded by insulation. Do not cut into the insulation of the twisted-pair conductors.
  2. Orient the conductors according to the colors of the insulation.
  3. Straighten out the twisted-pair conductors, arrange them as shown in Figure 16-5, and cut the conductors to a length of about 12 mm (0.5 inches). Leave the insulation in place on the individual twisted-pair conductors. Make sure that the conductors are all cut to the same length, providing a square end to the cut.

    Arrange the twisted-pair wires
    Figure 16-5. Arrange the twisted-pair wires
  4. If you wish to use the TIA T568A preferred wiring sequence, arrange the conductors in the following order from top to bottom. The wire colors, and the pin numbers to which they connect, are as follows:

    • Pin 8: Brown/White
    • Pin 7: White/Brown
    • Pin 6: Orange/White
    • Pin 5: White/Blue
    • Pin 4: Blue/White
    • Pin 3: White/Orange
    • Pin 2: Green/White
    • Pin 1: White/Green
  5. If you instead wish to use the TIA T568B optional wiring sequence (also known as the AT&T 258A wiring sequence), arrange the conductors in the following order from top to bottom:

    • Pin 8: Brown/White
    • Pin 7: White/Brown
    • Pin 6: Green/White
    • Pin 5: White/Blue
    • Pin 4: Blue/White
    • Pin 3: White/Green
    • Pin 2: Orange/White
    • Pin 1: White/Orange
  6. Hold the RJ45 connector with the bottom (contact side) facing you. The blunt end of the connector (which gets inserted into an RJ45 jack) should be pointing to the left and the open end of the connector should point to the right.

    While holding the connector in this orientation, the pin 8 position is on the top edge, and the pin 1 position is on the bottom edge. Hold the twisted-pair cable firmly in your other hand. Insert the insulated twisted-pair conductors into the connector as shown in Figure 16-6. Make sure to keep the conductors in the correct sequence.

    Insert the conductors into the connector
    Figure 16-6. Insert the conductors into the connector
  7. Slide the conductors all the way into the connector, so that they are firmly seated against the inside front of the connector shell. When the conductors are all the way into the connector, you should be able to see the ends of the conductors through the front of the connector (see Figure 16-7). The outer insulation of the cable should be under the strain relief clamp.

    Conductors properly inserted inside the connector
    Figure 16-7. Conductors properly inserted inside the connector
  8. While holding the cable and connector firmly together, insert them all the way into the crimping tool (see Figure 16-8). The connector will go all the way into the crimping tool only if it is inserted from the correct side. Before crimping, verify that the conductors are still properly seated inside the connector.

    Insert the connector into the crimping tool
    Figure 16-8. Insert the connector into the crimping tool
  9. Place the flat base of the crimping tool on a solid surface, such as a table or floor. Press down the handle until it comes into contact with the stop. This forces the contacts inside the connector to bite through the insulation on the conductors. This also forces the cable strain relief assembly into place. The strain relief block is important, as it clamps the cable into place in the connector. This prevents stresses on the cable from pulling the conductors out of the connector.

    Figure 16-9 shows a connector before and after crimping. After crimping, the plug contacts bite through the insulation and into the copper wire portion of the twisted-pair conductors. The strain relief block is forced into place to hold the cable into the connector.

    Connector before and after crimping
    Figure 16-9. Connector before and after crimping

Ethernet Signal Crossover

To make the data flow when connecting two twisted-pair Ethernet transceivers together over a twisted-pair link segment, the transmit data signals of one transceiver must end up on the receive data pins of the other transceiver, and vice versa. When the 10BASE-T and 100BASE-T standards were developed, the crossover wiring was accomplished in one of two ways: with a crossover cable, or by crossing over the signals inside the switch port, as shown in Figure 16-10.

Signal crossover inside a switch port
Figure 16-10. Signal crossover inside a switch port

The 1000BASE-T standard was accompanied by the development of the MDI/MDI-X auto-crossover specification, defined in Clause 40 of the standard. MDI-X, also known as MDIX and automatic MDI/MDI-X, was first developed in 1998; it is specified as an optional capability for the medium attachment unit (MAU) that “is intended to eliminate the need for crossover cables between similar devices.”[54]

Today, most Ethernet interfaces in devices and switch ports provide automatic signal crossover, and if they don’t they will usually provide a “hardwired” internal crossover. This relieves you of the task of supplying a crossover cable in the cabling system. Instead, each twisted-pair segment can be wired straight through, as recommended in the structured cabling standards.

10BASE-T and 100BASE-T Crossover Cables

In the fairly unusual case of networking only two devices, the two Ethernet stations can be linked together with a single cable. This eliminates the need for an Ethernet switch, but also eliminates the signal crossover that is done inside the switch ports. However, if the Ethernet interface in either or both of the devices implements Auto-MDIX, then they will automatically create a signal crossover when connected together. If the two devices do not have the Auto-MDIX option, then you will need to build a crossover cable to make the signals work properly.

Another use for a crossover cable arises when you need to link switch ports together between two older switches that have hardwired signal crossover inside their ports, and that do not support Auto-MDIX. In this case, there are one too many signal crossovers being done, and this connection will not work with a straight-through cable. Therefore, you need to use a crossover cable to link the two ports.

Figure 16-11 shows the crossover wiring required for the original 10BASE-T and 100BASE-T systems, prior to the widespread adoption of Auto-MDIX. Because both of these media systems use the same four wires, a crossover patch cable or a switch port with internal crossover wired in this fashion works on both systems. Modern Ethernet interfaces almost all support Auto-MDIX, and there is generally no need to build special crossover cables anymore.

10BASE-T and 100BASE-T crossover cable wiring
Figure 16-11. 10BASE-T and 100BASE-T crossover cable wiring

Four-Pair Crossover Cables

The Gigabit and 10 Gigabit Ethernet systems use all four pairs of wires, and require that all four wires be crossed over correctly to operate. To make this easier, the Gigabit Ethernet standard uses the MDI-X automatic crossover function, which is supported in most modern Ethernet transceivers.

In the automatic crossover system, the transceiver automatically moves the link signals to the correct logic gates inside the transceiver chip. Once a transceiver has moved the signals to different gates, it waits for approximately 60 milliseconds while checking the link for link pulses or data. This provides a mechanism for each end of the link to automatically configure the crossover function as needed. A random startup time is used to ensure that the ends of the link will not start moving the signals in synchronization, and thereby never achieve a correct crossover.

If neither or both of the ports you are connecting implement an internal crossover, then you can provide an external crossover to make the link work. You can provide the signal crossover for 1000BASE-T or 10GBASE-T links by building a crossover patch cable as shown in Figure 16-12. This crossover cable is universal, and will work for all other Ethernet twisted-pair media systems as well. Given that modern cabling systems provide all four pairs on each horizontal link, a four-pair crossover cable is the only kind of crossover cable you need to keep on hand for those increasingly rare instances when they are needed.

Four-pair crossover cable
Figure 16-12. Four-pair crossover cable

Auto-Negotiation and MDIX Failures

You should know that disabling Auto-Negotiation can shut off Auto-MDIX under certain circumstances, which can cause failures on a link. This happens when you set a fixed speed by, for example, configuring a port to provide 10BASE-T operation only. The crossover failure occurs because disabling Auto-Negotiation removes support for 1000BASE-T on the switch port, which can also disable Auto-MDIX. The result is a link failure when the speed is manually configured, because the auto crossover mechanism that was making the link work is no longer available to automatically cross over the signals.

It can sometimes be difficult to tell how the Auto-Negotiation implementation on a given switch works from the documentation. It’s therefore worthwhile to spend the time running some tests to see whether or not Auto-Negotiation and Auto-MDIX are still working after a manual speed or duplex setting is made on one end of the link.

Identifying a Crossover Cable

There are several ways to tell the difference between a normal straight-through cable and a crossover cable. Ideally, a crossover cable will be labeled as such at one or both ends of the cable, making identification easy. However, if there are no labels, then there are a couple of approaches you can take.

A handheld cable tester can be used to generate a “wiremap” of the cable, which typically provides a display that shows which wires are connected to which pins.

You can also try looking at the wire colors inside the RJ45-style plugs on each end of the cable, assuming that the plugs are made of transparent plastic. If you hold the two plugs together—side by side—you can see that the wire colors on the pins at each end of the cable are the same for a straight-through cable. On a crossover cable, the wire colors connected to pins 1 and 2 at one end of the cable will be connected to pins 3 and 6 at the other end.



[54] IEEE Std 802.3-2012, paragraph 40.4.4, p.227.

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