image SPECIAL SECTION: High-Tech DIY

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BUILDING YOUR OWN LAPTOP, TABLET, OR CELLPHONE MIGHT SOUND IMPOSSIBLE. IT’S NOT.

FROM vacuum-tube amplifiers to homebrew computers, amateurs with wily gumption have traditionally conquered self-built electronic gadgets in short order. Recreating the spectacular capabilities of today's pocketsized devices at home has been a bigger challenge, but new access to shrinking hardware and open-source software is now helping eager makers assemble their own cutting edge mobile devices in their home workshops.

Want to make your own laptop, tablet, or Google Glass? Then fire up your soldering irons and read on.

HOW I BUILT A RASPBERRY PI TABLET

I couldn’t find a tablet computer that ran Linux and was powered by a Raspberry Pi — so I made my own PiPad.

Written by Michael Castor

MICHAEL CASTOR is the product innovation manager for the Maker Shed. He is a tinkerer at heart and has a passion for solving problems and figuring out how things work. When not working for MAKE, he can be found falling off his unicycle, running in adverse weather conditions, skiing down the nearest hill, restoring vintage motorcycles, or working on his car.

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IT SEEMS THAT EVERY DAY A MANUFACTURER COMES OUT WITH A NEW TABLET COMPUTER. Thinner, lighter, faster — but it also seems that they all look about the same and accomplish roughly the same things. When I set out to build my Raspberry Pi tablet I wanted something different. I wanted an all-in-one system that was usable, portable, and Linux based. Additionally, it had to look good. I wanted to use it on flights, meaning the device couldn’t freak out the TSA or the old woman sitting next to me.

A PROLIFERATION OF POTENTIAL PARTS

I started determining and accumulating parts in early 2013. I had already selected Raspberry Pi to be the brain of my tablet, and since it runs off of 5V I knew it could be powered from a cellphone charger. Most touchscreens I could find were 12V though, making the electrical work more complex. After a bit of searching I finally found what I was looking for: a touchscreen monitor with a 5V HDMI to LVDS converter from Chalk-Elec.com. I plugged the screen in as soon as I received it, and to my delight it worked perfectly with the Pi, even its capacitive touchscreen. Now I knew my dream of a Raspberry Pi tablet was possible.

According to Parkinson’s Law, “Work expands so as to fill the time available for its completion.” Thus was the case for my Pi tablet, until I found a deadline. Two weeks before Maker Faire Bay Area, I was assisting a guy in the Shed Tech Support queue who needed some help with his Maker Faire project. Working with him got my creative juices flowing, and I decided I wanted a Maker Faire project too. Crazy, right? I had all the parts, and now I had an ambitious target date that couldn’t allow for expansion. Fortunately I had started some preliminary design work so I kind of knew what I was going for. I happened to have access to a CNC machine, some ½" Baltic birch plywood, and a relatively large sheet of scrap carbon fiber lying around to form the basis of the frame.

After several days working until 4 a.m., I completed the Raspberry Pi tablet (aka, PiPad) the day before my flight. The build wasn’t without its issues — I had to remove one USB port and the Ethernet jack due to clearance problems — but everything worked and I was happy with the results.

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LOOK INSIDE

CNCed Baltic birch and carbon fiber give the case a distinct look, while a variety of components give many interface options.

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Michael Castor

BUT WHAT ABOUT THE TSA?

My new tablet didn’t raise an eyebrow going through security. On the plane though, a flight attendant kept walking by, looking closely at the home-built gadget I had on my lap. At one point I could feel her looking over my shoulder and was sure the jig was up. She nudged me and said, “I love that movie — you’re coming up to the best part!” It turns out that she’d been catching glimpses of Talladega Nights that I'd been playing using RaspBMC. I’ve taken the PiPad on most flights since and no one has said a word.

I’d emailed Raspberry Pi Foundation founder Eben Upton a few times for work but didn’t have the chance to meet him until Maker Faire New York in September. Eben is probably the most humble, down-to-earth person I’ve ever met. I really can’t say enough good things about him. After a long chat I showed him the PiPad. He gave it several compliments and after a few minutes of playing with it, he graciously signed the back at my request. His signature looks amazing on the carbon fiber!

FUTURE UPGRADES

Overall, I’m very happy with my Raspberry Pi tablet. It does what I want it to do and has been a great way to demonstrate the capabilities of the Raspberry Pi at Maker Faires. The 10,000mAh battery provides a usable six hours of runtime and the device gets constant compliments from makers (including Bunnie Huang!). I do wish I had used a battery that provides power while plugged in, though. Other changes I’d make would be mostly software related. It’s difficult to double-click on icons reliably, and the N-Trig touch driver isn’t supported by RaspBMC (but can be compiled into the kernel if I could ever get it figured out). I’ve also considered adding a camera and an IR sensor — maybe if I build another one. image

Bill of Materials

These three items are crucial to making the PiPad — we encourage you to experiment with new approaches for peripherals and enclosures. Make sure to share your results with us!

» Raspberry Pi Model B Ethernet and 1 USB port removed for clearance

» 10" capacitive touchscreen with LVDS adapter from Chalk-Elec.com

» Anker Astro3E 10,000mAh battery puts out 3A at 5V and gives about 6 hours of battery life

Build Notes:

» The hardest part of building the PiPad was determining the most efficient use of space — too-close components making even slight contact with the touchscreen caused glitches and required repositioning. I advise laying out the electronics and determining fit as thoroughly as possible before committing to any cuts. Vectric’s incredible Aspire CAD/CAM package helped me make an accurate recreation and ensure clearance.

» I didn't realize it until I finished, but the Anker Astro E3 does not provide power to the Pi while charging. You may want to choose a battery pack that has this feature.

» The GPIO port was actually a last minute addition. Originally I thought I'd never use it, but it turns out I was wrong. I've used it several times for prototyping — it's extremely handy!

» The heat sinks might be overkill but will help the Pi stay a little cooler in the enclosed space.

» You don't need to use carbon fiber for the backing — guitar pickguard material, acrylic, or other flat, non-metallic substance will work. I just happened to have some scrap carbon-fiber plate lying around.

» If CNCing plywood for an enclosure, use a spiral downcut bit and cut slightly into your spoil-board to avoid splintering.

» Just because the PiPad looks legit enough for air travel, use common sense and don't go opening it up where it might make people nervous.

Find step-by-step instructions at makezine.com/how-i-built-a-raspberry-pi-tablet

Share it: #pipad

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