ABET, Inc., 2
Absorption in separation processes, 67, 69
ACC (American Chemical Council) on chemical industry importance, 52–53
Accreditation Board of Engineering and Technology, 2
ACS (American Chemical Society) salary data, 21
Adiabatic conditions in energy balance, 170
Adiabatic flame temperature of exhaust gases, 175–181
Adiabatic flash operation simulation, 260–261
Adiabatically operated reactors, 222
Adsorption in separation processes, 69–71
Advanced chemical engineering courses, 63
chemical reaction engineering, 63–66
elective, 76
AIChE. See American Institute of Chemical Engineers (AIChE)
Algebraic equations
American Chemical Council (ACC) on chemical industry importance, 52–53
American Chemical Society (ACS) salary data, 21
American Institute of Chemical Engineers (AIChE)
chemical engineering definition, 12–13
DIPPR, 249
salary data, 21
American Society of Engineering Education (ASEE) engineering graduate data, 10
Ammonia
air, methane, and steam requirement, 159–163
production volume, 41
Ammonium chloride in soda ash production, 48
Analysis of results in simulation software, 268–270
Ancient civilizations, 8
Aqueous solutions, dilution of, 146–147
Arrhenius, Svante, 220
Arrhenius expression, 220
Average velocity computations, 133–137
Axial velocity in fluid flow, 121
Backward difference formulas, 106
Bacon, Francis, 143
Basic inorganic chemicals
description, 29
production volume, 41
Basic operations in mathematical packages, 253–254
Basic organic chemicals and petrochemicals
production volume, 41
Batch reactors
chemical reactions, 221–223, 226
design, 224
Benefit of humanity, engineering for, 2–3
Bergius, Friedrich, 58
Bernoulli equation for fluid flow, 120
Biomedical industry as career choice, 20
Boundary conditions in ordinary differential equations, 99
Boyle’s law, 202
Bracketing technique, 115
Brown, Gordon Stanley, 1
Bureau of Labor Statistics, 19
Calcium oxide in soda ash production, 48
Carbon dioxide
as industrial gas, 30
soda ash production, 48
Central difference formulas, 106
Charles law, 202
Chemical and allied industries, 27
important products. See Important chemical products
top 50 chemical companies, 36–40
Chemical engineering curriculum, 63
advanced courses. See Advanced chemical engineering courses
engineering science courses, 80–84
fundamental chemical engineering courses, 77–80
fundamental science and mathematics courses, 84–86
Chemical engineering profession, 1–2
chemical engineering definition, 12–14
description, 11
engineering and engineers, 2–8
graduates, 10
roles and responsibilities, 14–19, 61–63
Chemical industry, 29
basic inorganic chemicals, 29
basic organic chemicals and petrochemicals, 30–31
pharmaceutical products, 34
Chemical potential in thermodynamics, 197–200
Chemical process plant synthesis of ammonia example, 57–61
Chemical reaction engineering courses, 63–66
Chemistry courses, 84
Civil engineering
description, 11
development of, 8
graduates, 10
Classification of industries, 27–29
Clausius, Rudolf, 194
Closed systems in thermodynamics, 192
Coal products, 35
Combustion gases in heat recovery, 181–183
Combustion of natural gas, 152–159
Command Window in MATLAB, 250–251
Commercial benefits of engineering, 3
Commissioning engineers, 17
Component material balance, 145–146
Computations in chemical engineering, 91, 107
computational machines, 107–110
energy balance. See Energy balance computations
fluid flow. See Fluid flow computations
kinetics. See Kinetics computations
material balance. See Material balance computations
nature of, 91
ordinary differential equations, 97–99
partial differential equations, 99–100
regression analysis and interpolation, 101–102
simulation software. See Simulation software
software tools, 110–113. See also Mathematical software packages
thermodynamics. See Thermodynamics computations
transcendental equations, 95–97
Computer science
COMSOL package, 112
Concentrated aqueous solutions, dilution of, 146–147
Conceptualization stage of projects, 15
Conduits
qualitative description of flow in, 117–119
Conservation of energy, 78, 167, 169, 191
Contact process for sulfuric acid, 40–41
Continuity of operations, 50–51
Continuous reactors
conversion, 227
Continuous stirred tank reactors (CSTRs)
in continuous reactors, 222
mathematical packages examples, 247–253
Controlled variables in process control, 74
Conversion
series reaction systems, 236–239
Cracking process, 49
Crossflow units in separation processes, 71
CSTRs. See Continuous stirred tank reactors (CSTRs)
Damköhler number, 237
Darcy friction factor, 123n
Data gathering stage of projects, 15
DCDA (double contact double absorption) process, 42
Deflated polynomials, 105
Degree programs, 7
Degrees of freedom analysis, 155n
Denn, Morton M., 13
Department of Labor statistics, 19
Dependent variables in regression analysis, 101
DEQ utility in POLYMATH program, 254
Derivatives and differential equations, 105–106
Design engineers, 17
Design Institute for Physical Properties (DIPPR), 249
Design stage of projects, 16
Dholavira water reservoir, 8–9
Differential elements, 97
Differential equations
Diffusion equilibrium in membrane systems, 208–211
Dilution of concentrated aqueous solutions, 146–147
DIPPR (Design Institute for Physical Properties), 249
DIPPR DB option in POLYMATH program, 249
Distillation, separation by, 66, 148–150
Diversification of chemical industry, 40, 51
Double equal-to operator (==) in MATLAB, 251
Drying in separation processes, 71
Dynamic viscosity in fluid flow, 121
Ease of use in mathematical software packages, 255–256
Economic evaluation stage of projects, 15
Economic impact of engineering, 2–3
Elastomers, 33
Elective courses, 76
Electrical circuits courses, 83
Electrical engineers
description, 11
graduates, 10
Employment of chemical engineers, 19–22
Endothermic reactions, 45, 174
Energy balance
Energy balance computations, 167
adiabatic flame temperature of exhaust gases, 175–181
enthalpy and heat capacity, 170–173
enthalpy changes in processes, 173–175
forms of energy, 168
heat effects in chemical reactions, 185–186
heat recovery from combustion gases, 181–183
quantitative principles, 167–175
Energy consumption and integration, 51
Energy Information Administration, 51
Engineering and engineers
chemical. See Chemical engineering profession
Engineering science courses, 80
engineering statics and electrical circuits, 83
engineering thermodynamics, 81–83
Engineering statics courses, 83
Engineering thermodynamics courses, 81–83
Enthalpies
thermodynamics, 195
Enthalpy of combustion, 174
Enthalpy of mixing, 175
Enthalpy of reaction, 174
Enthalpy of solution, 175
Entropy in thermodynamics, 193–194
Equal-to operator (==) in MATLAB, 251
Equation of state (EOS)
thermodynamics, 203
virial, 209
Equation solving in mathematical software packages, 254
Equilibrium moisture content of exhaust gases, 207–208
Evaporation and drying in separation processes, 71
Excel program
adiabatic flame temperature of exhaust gases, 178–179
conversion in series reaction systems, 237, 239
diffusion equilibrium in membrane systems, 210–211
equation solving, 254
flow rate, average velocity, and Reynolds number, 134–135
friction factor for pipe flow, 124–126
natural gas combustion, 156–157
rate constant determination, 230–231
shear force on pipe walls, 138–139
Exhaust gases
adiabatic flame temperature, 175–181
equilibrium moisture content, 207–208
Exothermic processes, 174
Extensive properties
enthalpies, 171
thermodynamics, 193
Fanning friction factor, 123n
Feed in separation processes, 66–67
Fertilizer products
production volume, 41
First law of thermodynamics, 167
First-order reactions, 220
Fischer-Tropsch process, 46
Flame temperature of exhaust gases, 175–181
Flash drums, 92
FLOTRAN/ANSYS software, 113
Flow characteristics analysis, 65–66
Flow rates
Fluid dynamics, 81
Fluid flow
mechanical energy balance for, 119–120
Reynolds number, 122
Fluid flow computations, 117
flow rate, average velocity, and Reynolds number, 133–137
friction factor for pipe flow, 124–127
qualitative description of flow in conduits, 117–119
quantitative analysis, 119–124
shear force on pipe walls, 137–140
Fluid mechanics courses, 80–81
Fluid statics, 81
Food production, fertilizer products for, 32
Fortran programming language, 83, 110–111
Forward difference formulas, 106
Frequency factor in reaction rate, 221
Friction factor
Nikuradse equation, 96
Fugacities in equilibrium, 197–200
Fundamental chemical engineering courses, 77
chemical engineering thermodynamics, 79–80
material and energy balance, 77–79
Fundamental science and mathematics courses, 84
chemistry, 84
physics, 85
Gas absorption/stripping in separation processes, 67, 69
Gases
adiabatic flame temperature, 175–181
equilibrium moisture content, 207–208
Gauss elimination technique, 103
Gauss-Seidel method, 103
Gay-Lussac law, 202
General education courses, 86–87
Gibbs, J. Willard, 191
Gibbs energy in thermodynamics, 195
Global top 50 chemical companies, 36–40
Goal Seek function in Excel, 124–126, 254
Graphing utilities in mathematical software packages, 254
Growth of chemical business, 52–53
Haber-Bosch process, 58
Hagen, G., 123
Hagen-Poiseuille equation, 123
Heat capacity in energy balance, 170–173
Heat effects in chemical reactions, 185–186
Heat of combustion, 174
Heat of reaction, 174
Heat of solution, 175
Heat recovery from combustion gases, 181–183
Heat transfer area calculations, 183–185
Helmholtz, Herrmann, 195n
Helmholtz energy, 195
Heterogeneous reactions, 219
High productivity in chemical industries, 51
Higher-order differential equations, 98
Homogeneous reactions, 219
Hydrogen
Hydrogenation, 46
Ideal behavior in simulation software, 269–270
Ideal gas law, 202
Important chemical products, 40
benzene, toluene, and xylenes, 49–50
caustic soda and chlorine, 42–44
ethylene and propylene, 49
hydrogen and carbon dioxide, 45–46
soda ash, 48
Independent variables
ordinary differential equations, 99
regression analysis, 101
Indus Valley Civilization water reservoir, 8–9
Industrial gases
production volume, 41
Initial conditions in ordinary differential equations, 99
Inorganic chemicals
description, 29
production volume, 41
Intensive properties
enthalpies, 171
thermodynamics, 193
Internal energy (U)
description, 168
International Labor Organization, 27
Interp function in Mathcad, 131–132
chemical reaction engineering, 64
reaction rate parameters, 219–221
Irreversible processes in thermodynamics, 196
Isobaric processes, 82
Isochores in P-T diagrams, 202
Isochoric processes, 82
Isolated systems in thermodynamics, 192
Isothermal processes, 82
Isothermally operated reactors, 221–222
Isotherms in P-V diagrams, 201
Iterative successive substitution method, 105
Kinetic energy (KE), 168
Kinetics computations, 217
batch and continuous reactors, 221–223
considerations, 229
conversion in series reaction systems, 236–239
intrinsic kinetics and reaction rate parameters, 219–221
Laminar flow reactors (LFRs), 223
Laminar flows, velocity profiles in, 118–119
Landis, R. B., 2
Large-scale engineering activities, 4
Latent heat, 172
Laws of thermodynamics, 82
Least squares regression formulas, 106
LeBlanc process, 48
Lee, Yuan T., 217
Leibniz, Gottfried Wilhelm von, 91
Leiden form, 214
LEQ solver in POLYMATH program, 254
Levenspiel plots, 227
Limiting reactants, conversion of, 227–228
Linear algebraic equations, 92, 103–104
Liquid-liquid extraction in separation processes, 69–70
lsolve function in Mathcad, 156
Mainframe computers, 110
Maintenance engineers, 18
Manipulated variables in process control, 74
Manufacturing Energy Consumption Surveys (MECS), 51
Manufacturing/production engineers, 17–18
Maple computing package, 112, 254
Marketing engineers, 18
Mass basis in computations, 150
Material and energy transfer equipment design and operation, 62
Material balance computations, 143
algebraic equations, 93
multiple process units, 159–163
quantitative principles, 143–146
Mathcad computing package, 112
adiabatic flame temperature of exhaust gases, 179–181
comparisons with other packages, 253–257
conversion in series reaction systems, 237–239
flow rate, average velocity, and Reynolds number, 135–137
friction factor for pipe flow, 126–127
natural gas combustion, 156, 158–159
rate constant determination, 231–232
shear force on pipe walls, 139–140
Mathematica computing package, 112, 254
Mathematical software packages, 247
equation solving, symbolic computations, plots, and regression, 254
programming, 255
user interface and ease of use, 255–256
variables and operations, 253–254
MATLAB computing package, 112
comparisons with other packages, 253–257
Maturity of chemical industry, 40
Mean residence time in batch reactors, 226
Measured variables in process control, 75
Mechanical energy, 168
Mechanical energy balance, 119–120, 169
Mechanical engineering
description, 11
graduates, 10
MECS (Manufacturing Energy Consumption Surveys), 51
Membrane separations, 71
Membrane systems, diffusion equilibrium in, 208–211
Mercury cells, 42
Methane
MFRs (mixed flow reactors)
in continuous reactors, 222
Microchips, 5
Microelectronics industry as career choice, 20
Minimization of the sum of squared errors, 106
MINVERSE function in Excel, 156
Mixed flow reactors (MFRs)
in continuous reactors, 222
MMULT function in Excel, 156
Modelica software, 113
Models, 91
Moisture content in exhaust gases, 207–208
Molar basis in computations, 150
Molar flow rates
algebraic equations, 93
reactor design, 226
Molar volume in methane flow rate, 206–207
Mole fractions in algebraic equations, 92–93
Multiple process units, material balances over, 159–163
Multiple regression, 101
NAICS (North American Industry Classification System), 28–29
National Science Foundation statistics, 19
Natural gas
adiabatic flame temperature, 175–181
Natural laws, 6
Nernst, Walther, 58
Newton-Raphson technique, 104–105
Newtonian fluids, 121
Newton’s law of viscosity, 121
Nikuradse equation
fluid flow calculations, 95–96
fluid flow friction factor, 123
fertilizer products, 32
as industrial gas, 30
NLE solver in POLYMATH program, 249, 254
No-slip condition in fluid flow, 120
Non-Newtonian fluids, 121
Nonideality in thermodynamics, 203–204
Nonlinear regression, 101
Nonreacting systems, material balance computations in, 146–151
Nth-order polynomials, 105
Occupational Outlook Handbook, 19
Oil companies, 40
Open systems in thermodynamics, 192
Operations in mathematical packages, 253–254
Orders in reaction rate, 220
Ordinary differential equations
mathematical software packages, 254
Organic chemicals
production volume, 41
Ostwald, Wilhelm, 58
Overall energy balance, 169
Overall material balance, 144–145
Oxygen
as industrial gas, 30
synthesis of ammonia, 59
P-T (pressure-temperature) diagrams, 201–202
P-V (pressure-volume) diagrams, 196–197, 201
Packed bed reactors (PBRs)
description, 223
design, 225
Partial differential equations, 99–100
Path functions in thermodynamics, 196
Pauling, Linus, 57
PBRs (packed bed reactors)
description, 223
design, 225
Peclet number (Pe), 243
Personal computers (PCs), 110
Petroleum products, 35
PFRs (plug flow reactors)
conversion, 228
Pharmaceutical industry as career choice, 20
Pharmaceutical products, 34
Phase equilibrium in thermodynamics, 198–200
Phosphatic fertilizers, 32
Phosphorus in fertilizer products, 32
Physical separations in chemical engineering definition, 14
Physics courses, 85
Pipe flow
Plant engineers, 18
PLOT command in MATLAB, 251–252
Plots in mathematical software packages, 254
Plug flow reactors (PFRs)
conversion, 228
Poise unit of viscosity, 121
Poiseuille, J. L., 123
Polyesters, 30
comparisons with other packages, 253–257
Polynomial equations, 94–95, 104–105
Pont du Gard bridge, 8
Potash, 32
Potassium in fertilizer products, 32
Potential energy (PE), 168
Pressure
drop across flow conduits, 122–124
enthalpies, 171
Pressure differential in fluid flow, 121
Pressure-temperature (P-T) diagrams, 201–202
Pressure-volume (P-V) diagrams, 196–197, 201
PRO-II software, 113, 260, 263–268
Process control
chemical engineer responsibilities, 62–63
Process design engineers, 17
Process engineers, 19
Processes
simulation software. See Simulation software
Procurement and construction stage of projects, 16
Product diversity in chemical industries, 51
Product properties and uses in chemical industries, 51
Production capacity in chemical industries, 50
Programming
mathematical software packages, 255
Properties
in chemical industries, 51
enthalpies, 171
thermodynamics, 192–193, 195–197
Punched cards, 111
Quadratic formula, 104
Qualitative description of flow in conduits, 117–119
Quantitative analysis of fluid flow, 119–124
Quantitative principles
R&D (research and development) engineers, 16
Rankine, William John Macquorn, 167
Rankine cycle, 167n
Rate constant determination, 230–233
Rate processes in chemical engineering definition, 13
Reacting systems, material balance computations in, 151–159
Reaction rate
chemical reaction engineering, 64
Reactions in chemical engineering definition, 14
Reactor design and operation
batch and continuous reactors, 221–223
chemical engineer responsibilities, 61, 64–65
considerations, 229
Reactor volume in integral equations, 100–101
Reference state in energy balance, 170–171
Regress function in Mathcad, 131
Regression analysis
mathematical software packages, 254
solution algorithms, 106
Research and development (R&D) engineers, 16
Residence time distribution, 243
Responsibilities and functions of chemical engineers, 14–19, 61–63
Reversible processes in thermodynamics, 196
Reynolds, Osborne, 122
Reynolds number
fluid flow, 122
Nikuradse equation, 96
Rhizobia family, 58
Richardson, Lewis Fry, 117
Roles and responsibilities of chemical engineers, 14–19, 61–63
Salary and benefits data, 21–22
Saturation pressure, 208
Scale of engineering activities, 4
Science courses. See Engineering science courses; Fundamental science and mathematics courses
Science for common man, engineering for, 6
Scientific knowledge in engineering, 3–4
Second-order ordinary differential equations, 99
Second-order reactions, 220
Selectivity in series reaction systems, 236–239
Semibatch mode reactions, 223
Sensible heat change, 172
Separation
in chemical engineering definition, 14
equipment design and operation, 61–62
Series reaction systems, conversion and selectivity in, 236–239
Setpoints in process control, 74–75
Shear stress
fluid flow, 121
Shreve’s Chemical Process Industries, 50
SIC (Standard Industrial Classification) system, 28
adiabatic flash operation, 260–261
overview, 113
theoretical background, 261–263
Soave-Redlich-Kwong (SRK) equation, 261–262, 268–269
Society-at-large benefits of engineering, 3
Soda ash, 48
Sodium carbonate, 48
Sodium sesquicarbonate in soda ash production, 48
computing packages, 112
COMSOL package, 112
mathematical packages. See Mathematical software packages
process simulation software, 113
Solution algorithms, 102
adiabatic flame temperature of exhaust gases, 176–178
conversion in series reaction systems, 237
derivatives and differential equations, 105–106
flow rate, average velocity, and Reynolds number, 133–134
linear algebraic equations, 103–104
polynomial and transcendental equations, 104–105
regression analysis, 106
shear force on pipe walls, 137–138
Solvay process, 48
Solver utility in Excel, 124n, 254
Species transformation in chemical engineering definition, 13–14
Specific volume in thermodynamics, 193
adiabatic flame temperature of exhaust gases, 178–179
conversion in series reaction systems, 237, 239
diffusion equilibrium in membrane systems, 210–211
flow rate, average velocity, and Reynolds number, 134–135
friction factor for pipe flow, 124–126
natural gas combustion, 156–157
rate constant determination, 230–231
shear force on pipe walls, 138–139
SRK (Soave-Redlich-Kwong) equation, 261–262, 268–269
SSE (sum of squared errors), 106
Standard enthalpy change, 174
Standard Industrial Classification (SIC) system, 28
Standard state in energy balance, 170–171
Start-up engineers, 17
State, in thermodynamics, 192–193, 196–197
Steady-state continuous reactors, 222
Steam cracking, 49
Steam in ammonia synthesis, 159–163
Steam pipes temperature, 98–99
Stoichiometric tables, 228
Stripping in separation processes, 67, 69
Substances, volumetric behavior of, 200–203
Sum of squared errors (SSE), 106
Surroundings in thermodynamics, 192
Survey of Industrial Chemistry, 50
Symbols in mathematical packages, 254
Syntax in computational packages, 112, 253–254
Synthesis gas (syngas), 46
Systems in thermodynamics, 192–193
Technical sales engineers, 18
Technical services engineers, 18
Technologists, 7
Technology, engineering for, 6–7
Temperature
enthalpies, 171
heat capacity, 172
process control, 75
reaction rate, 220
Theoretical background in simulation software, 261–263
Thermodynamics computations, 191–192
chemical potential and equilibrium, 197–200
concepts, 192
diffusion equilibrium in membrane systems, 208–211
equilibrium moisture content of exhaust gases, 207–208
internal energy and entropy, 193–194
property changes in transformations, 195–197
system definition, properties, and state, 192–193
volumetric behavior of substances, 200–203
volumetric flow rate of methane, 206–207
Thermoplastics, 33
Thiele modulus, 242
Top 50 chemical companies, 36–40
Total volume in thermodynamics, 193
Transcendental equations, 95–97, 104–105
Transfer functions in process control, 74
Transformation content, 194
Transformations
in chemical engineering definition, 13–14
thermodynamics computations, 195–197
Transport phenomena courses, 72–73
Trendlines in Excel program, 129
Tubular reactors, 222
Turbulent flows, velocity profiles in, 118–119
U.S. News & World Report survey, 1
Uniform product functionality, 51
User interface in mathematical software packages, 255–256
van der Waals equation
cubic equation, 95
thermodynamics, 203
Variables
mathematical packages, 253–254
ordinary differential equations, 99
POLYMATH program, 249
process control, 74
regression analysis, 101
VBA (Visual Basic–based) environments, 255
Velocity profiles in laminar and turbulent flows, 118–119
Virial EOS, 209
Viscosity
Volume in reactor design, 225
Volumetric behavior
Volumetric flow rate of methane, 206–207
Volumetric properties in thermodynamics, 193
Water-gas shift reaction, 45
Water reservoir in Dholavira, 8–9
What-if Analysis in Excel, 124
3.21.39.142