Chapter 23
Modulation and Control of Single-Phase Grid-Side Converters

Sebastian Styński and Mariusz Malinowski

Faculty of Electrical Engineering, Warsaw University of Technology, Warsaw, Poland

23.1 Introduction

Recent advances in the field of energy conversion (e.g., distributed power generation systems, traction and adjustable speed drives (ASD)) show a focus on voltage source converters (VSCs) [1–5]. VSCs are designed to meet the demands of high efficiency, robustness and low harmonics injection into power systems or low torque pulsation (corresponding to an increased motor lifetime due to decreased shaft vibrations). Expectations related to energy-saving and power quality solutions cause more frequent replacement of input diode rectifiers with active front end (AFE) because of the following main features [6]:

  • Bidirectional power flow (allows regenerative breaking),
  • Nearly sinusoidal input current with low harmonics distortion,
  • High (including unity)-input power factor operation,
  • Sufficient dynamics to follow load variation,
  • Adjustment and stabilization of the DC-link voltage c23-math-0001 (distorted 100 Hz oscillation),
  • Operation under line voltage distortion (harmonics, sags, etc.).

Nowadays, AFE in AC–DC–AC energy conversion systems has started to be the standard solution. One of the important applications of medium-power AC–DC–AC fed ASD is high speed rail (HSR). Several different types of railway traction power systems (RTPSs) are used throughout the world [7 8]; however, in modern HSR, there is a trend toward using medium-voltage AC single-phase RTPSs. Therefore, issues related to the energy conversion for ASD used in the HSR become extremely important. In such systems, the VSCs connected to the grid through a step-down transformer are widely used as the AC–DC AFE.

Initially, as the AC–DC VSC in single-phase RTPS, an H-bridge converter (H-BC) fed from single low-voltage winding of the step-down transformer was used [8 9]. The H-BC provides three levels of converter output voltage c23-math-0002: c23-math-0003 and c23-math-0004. However, owing to the low converter-switching frequency for high power, the harmonics injected into the RTPS can be very high [9]. The current harmonics of the transformer high-voltage side generated by the VSC may have detrimental effects on the RTPS components and other loads, and is of great concern. Therefore, instead of a single H-BC, a parallel connected H-BC fed from two symmetrical low-voltage windings of the step-down transformer was introduced [10–14]. The main advantage of such a solution, due to the interleaved pulse-width modulation (PWM) between parallel connected H-BC modules, is the reduction in the current harmonics distortion of the transformer high-voltage side (five levels of converter output voltage on transformer high-voltage side is obtained: c23-math-0005, c23-math-0006 and c23-math-0007).

Recently, other multilevel VSC topologies have become attractive to medium-power conversion [15 16]. The idea of multilevel converters is based on a series connection of semiconductor devices with more than one DC voltage source. VSC operation above typical semiconductor voltage limits, with reduced voltage stress, lower common mode voltages, reduced harmonics distortion and lower filter requirements are some of the well-known advantages that have made this topology popular in both research and the industry. In particular, two multilevel topologies are widely used in ASD industrial applications: the diode clamped converter (DCC) and the flying capacitor converter (FCC). H-DCC was introduced into single-phase RTPS by Hitachi [17] in 1995 (Japan), and has received further attention over the years [18–21]. Despite many publications, the H-FCC has not been commercially applied to single-phase RTPS. Other multilevel cascade and hybrid topologies, which can be compared with classically used parallel-connected H-BC, have also been proposed [15], but they are not fully accepted by industry in transportation systems. A comparison between the multilevel H-DCC, H-FCC and parallel-connected H-BC – if the same voltage and current rating semiconductor devices are used – can be summarized as follows:

  • the H-DCC and H-FCC input voltage and output DC-link voltage may be doubled, retaining the magnitude of input current constant,
  • the H-DCC and H-FCC are fed from a single low-voltage winding with the same input current, as for the parallel connected H-BC but with doubled input voltage,
  • the H-DCC uses additional semiconductor devices (clamping diodes),
  • the H-FCC uses additional DC voltage sources (flying capacitors (FCs),
  • a more complex PWM strategy is required for the H-DCC and H-FCC.

The choice between these topologies: H-DCC, H-FCC and parallel-connected H-BC, as well as choice of value of input voltage c23-math-0008 (especially for the H-DCC and H-FCC), depends not only on the technical requirements of the power circuit, such as the DC-link voltage. Equally important – if not more – are the economic requirements: the VSC and transformer volume, size and weight, component prices (semiconductor devices, especially) and so on. Therefore, it is not possible to clearly indicate the best VSC solution for HSR, and only a comparison for similar conditions can be made.

This chapter – divided into two main parts – is devoted to the modulation and control of single-phase grid-side converters in RTPS applications. The first part presents the analysis and comparative studies of PWM techniques with unipolar switching for the aforementioned converter topologies: the parallel-connected H-BC, the H-DCC and the H-FCC. Particular emphasis is placed on the impact of individual modulation techniques and topologies on the quality of the grid current and the harmonic content generated by the converter. The second part is devoted to the current control of single-phase VSC, where the basic structures of the c23-math-0009 synchronous reference frame are presented – proportional integral current control (PI-CC) and the c23-math-0010 natural reference frame, proportional resonant current control (PR-CC). Moreover, the production of current and DC-link voltage controllers with tuning methods for PI and PR regulators is discussed. At the end, the active power feed forward (APFF) algorithm required to improve the dynamics of the DC-link stabilization (reduction of overvoltage in transient states) is provided.

23.2 Modulation Techniques in Single-Phase Voltage Source Converters

The current harmonics generated by the VSC – as a result of the PWM strategy applied to VSC – are particularly important for single-phase RTPSs. The current harmonics distortion depends on the number of output voltage pattern-forming states visible from the transformer high-voltage side. The number of output voltage pattern-forming states is defined as follows: when one active and one zero switching state is applied symmetrically to the VSC, the output waveform will have three voltage-forming states arranged as follows: zero–active–zero. Therefore, a higher number of switching states applied to the VSC gives a lower current harmonics distortion. An increased number of output voltage pattern-forming states results in a decreasing input current c23-math-0011 distortion.

Each VSC topology is characterized by a different method of output voltage pattern generation, dependent on the modulation technique applied. Moreover, each modulation technique can provide different numbers of output voltage pattern-forming states. Therefore, the comparison between modulation techniques for different topologies for single-phase RTPSs should be performed under strictly defined conditions. In this section, the following PWM techniques in the single-phase VSC are presented:

  • hybrid pulse-width modulation (HPWM) and unipolar pulse-width modulation (UPWM) for parallel-connected H-BCs,
  • one-dimensional nearest two vectors (1D-N2V) and one-dimensional nearest three vectors (1D-N3V) modulations for H-DCCs,
  • 1D-N2V, 1D-N3V and one-dimensional nearest three with two redundant vectors (1D-N(3 + 2R)V) modulations for H-FCCs.

Taking into account the large number of PWM strategies and their possible modifications, the presentation will be based on the following assumptions:

  • for each topology switching period, c23-math-0012 is the same,
  • each semiconductor device can only be switched two times (in ON–OFF–ON or OFF–ON–OFF sequences, where the switching is defined as an ON–OFF or OFF–ON state change) per period,
  • for each modulation type, the minimum number of switching states is used in order to fulfill the modulation objectives.

Next, the comparison will be carried out for all VSC topologies and PWM techniques mentioned earlier. In order to perform the comparative study under similar conditions, for the control system the following assumptions have been made:

  • transistors are ideal switches (switching losses are omitted),
  • time delay between calculation and realization of transistor duty cycle is neglected,
  • there is no dead time between pairs of transistors,
  • grid voltage is c23-math-0013 is ideal sinusoidal,
  • transformer low-voltage side short circuit impedance is calculated as 25% of nominal impedance (typically between 20% and 30%),
  • the charge of the DC-link capacitors c23-math-0014 and the FC is constant, regardless of grid voltage c23-math-0015 and DC-link voltage c23-math-0016 amplitude changes.

23.2.1 Parallel-Connected H-Bridge Converter (H-BC)

Figure 23.1 shows a single-phase parallel-connected H-BC with a common DC-link fed from the transformer with two low-voltage windings [10–14]. Among the main advantages of this topology are:

  • low harmonics distortion of current c23-math-0017 for transformer high-voltage side at the hybrid and the unipolar modulations,
  • high reliability – in the case of one module failure, the H-BC still works with the same amplitude of c23-math-0018 but at twice reduced power and with an increased THD factor of c23-math-0019.
c23f001

Figure 23.1 Single-phase five-level parallel-connected H-bridge converter

Despite the obvious advantages introduced by parallel connection of the VSC, this is also a major disadvantage because of:

  • the high cost, weight and size of a step-down transformer with two secondary windings,
  • the increased current and voltage rating of the semiconductor devices.

Each module of the converter shown in Figure 23.1 has two legs, with insulated gate bipolar transistors (IGBTs) denoted c23-math-0020 and c23-math-0021, where c23-math-0022 is the negation of c23-math-0023 and c23-math-0024 is the leg indication: c23-math-0025 or c23-math-0026. The IGBT is switched ON when the gate signal is c23-math-0027 and switched OFF when the gate signal is c23-math-0028. All switching states for one module are shown in Table 23.1.

Table 23.1 Switching states for single H-BC module

Switch number Levels of output t voltage c23-math-0029
c23-math-0030 c23-math-0031 c23-math-0032
c23-math-0033 0 0 1 1
c23-math-0034 1 0 1 0

To calculate the duration of the switching states, the modulation index c23-math-0035 is indispensable, which is the proportion of the control algorithm reference c23-math-0036 with respect to the DC-link voltage c23-math-0037:

where c23-math-0039 is the reference amplitude of the converter output voltage. Note that c23-math-0040 cannot be greater than c23-math-0041; thus, c23-math-0042.

The decision as to which output voltage level is applied (positive or negative) depends on c23-math-0043 (Equation 23.1):

23.2 equation

The switching state time durations for every c23-math-0045 level are assigned as follows: c23-math-0046 for c23-math-0047 and c23-math-0048 for c23-math-0049, and are calculated as:

23.3 equation
23.4 equation

The IGBT state and its time duration depends on the PWM technique applied: the HPWM or UPWM.

c23f002

Figure 23.2 Duty cycles for parallel-connected H-BC with hybrid modulation: (a) module 1, (b) module 2 and (c) parallel-connected H-BC c23-math-0052 voltages with interleaved sampling periods ½c23-math-0053 between modules

The HPWM [22–24] for the single H-BC module is based on the assumption that only two among four transistors are pulse-width modulated in each sampling period (Figure 23.2). This means that in each period, only one leg is modulated and – as a consequence – only one of two possible redundant states for the c23-math-0054 voltage level is used. Switching states are applied symmetrically with respect to the middle of the sampling period. Which leg is modulated depends on the sign of c23-math-0055:

The HPWM applies two switching states in each sampling period for a single H-BC, which gives three output voltage c23-math-0057 forming states for module 1 (Figure 23.2(a)) and module 2 (Figure 23.2(b)). For two parallel-connected H-BC modules, the interleaved modulation is applied, which means that for each the same switching pattern and duty cycles of the HPWM can be used, but the sampling periods are shifted ½c23-math-0058 between modules. Interleave modulation gives five levels on the transformer high-voltage side: c23-math-0059, c23-math-0060, c23-math-0061 and five output voltage c23-math-0062 forming states (Figure 23.2(c)).

c23f003

Figure 23.3 Duty cycles for parallel-connected H-BC with unipolar modulation: (a) module 1, (b) module 2 and (c) parallel-connected H-BC c23-math-0063 voltages with interleaved sampling periods ¼c23-math-0064 between modules

The other technique, UPWM [22 24], for the single H-BC module is based on the assumption that all switches are modulated in every sampling period (Figure 23.3). As a result, two redundant states for zero voltage level c23-math-0065 are applied. Thus, the UPWM applies three switching states in each sampling period for the single H-BC, which gives five output voltage c23-math-0066 forming states for module 1 (Figure 23.3(a)) and module 2 (Figure 23.3(b)). For the parallel-connected H-BC, interleaved modulation is applied, which means the same switching pattern and duty cycles of the UPWM can be used, but the sampling periods are shifted ¼c23-math-0067 between modules. Interleave modulation gives five levels on the transformer high-voltage side: c23-math-0068, c23-math-0069, c23-math-0070, and nine output voltage c23-math-0071 forming states (Figure 23.3(c)).

23.2.2 H-Diode Clamped Converter (H-DCC)

The DCC was proposed in 1981 by Nabae et al. [25]. Figure 23.4 presents the single-phase H-DCC [18–21], which has two legs, with IGBTs denoted c23-math-0072, c23-math-0073, c23-math-0074 and c23-math-0075, where c23-math-0076 and c23-math-0077 are the negation of c23-math-0078 and c23-math-0079, respectively and x is the leg indication: a or b. Two clamping diodes c23-math-0080 and c23-math-0081 are parallel connected to c23-math-0082 and c23-math-0083 for each leg, and the clamping point c23-math-0084 is connected to the center of the series capacitors c23-math-0085 and c23-math-0086 in the DC-link. Clamping diodes conduct the current during the generation of the intermediate H-DCC voltage levels.

c23f004

Figure 23.4 Single-phase five-level H-diode clamped converter

Three different switching states generating three different output pole voltages can be distinguished for the single leg:

  • c23-math-0087, when c23-math-0088 and c23-math-0089 are turned OFF (output pole voltage equals c23-math-0090),
  • c23-math-0091, when c23-math-0092 is turned OFF and c23-math-0093 is turned ON (output pole voltage equals ½c23-math-0094, leg is clamped by c23-math-0095 and c23-math-0096 diodes),
  • c23-math-0097, when c23-math-0098 and c23-math-0099 are turned ON (output pole voltage equals c23-math-0100).

The single-phase H-DCC gives nine possible switching states, allowing five levels of output voltage to be obtained: three redundant for c23-math-0101, two redundant for whichever c23-math-0102 and one for whichever c23-math-0103. The output voltage level depends on M (Equation 23.1):

All possible switching states for the H-DCC are shown in Table 23.2. For every c23-math-0105 level, the switching state duration times are assigned as follows:

  • c23-math-0106 for c23-math-0107,
  • c23-math-0108 for c23-math-0109,
  • c23-math-0110 for c23-math-0111,

Table 23.2 Switching states for H-DCC

Switch number Levels of output voltage c23-math-0112
c23-math-0113 c23-math-0114 c23-math-0115 ½c23-math-0116 c23-math-0117
c23-math-0118 0 0 0 0 0 1 1 0 1
c23-math-0119 0 1 0 0 1 1 1 1 1
c23-math-0120 1 1 0 0 0 1 0 0 0
c23-math-0121 1 1 1 0 1 1 1 0 0

and are calculated as:

23.8 equation
23.10 equation

In order to provide the correct H-DCC operation, the voltage on each DC-link capacitor should be stabilized on ½c23-math-0126. Switching states used for the balancing of capacitor voltages c23-math-0127 and c23-math-0128 – depending on output voltage level and sign of line current – are shown in Table 23.3. For each sampling period, one (over the entire calculated time c23-math-0129) or two (each at the appropriate parts of calculated time c23-math-0130) redundant states affecting the DC-link capacitor voltages can be used. Switching state selection and duration time depend on the PWM technique applied, which are described subsequently: 1D-N2V or 1D-N3V modulations.

Table 23.3 H-DCC switching states used for DC-link capacitors voltage balancing

Output voltage c23-math-0131 level DC-link voltages Line current Switching state
c23-math-0132 c23-math-0133 c23-math-0134 c23-math-0135
½c23-math-0136 c23-math-0137 c23-math-0138 0 1 0 0
c23-math-0139 1 1 0 1
c23-math-0140 c23-math-0141 1 1 0 1
c23-math-0142 0 1 0 0
c23-math-0143 c23-math-0144 c23-math-0145 0 1 1 1
c23-math-0146 0 0 0 1
c23-math-0147 c23-math-0148 0 0 0 1
c23-math-0149 0 1 1 1

The 1D-N2V modulation for the H-DCC is based on the assumption that only two switching states are applied in each sampling period [20 26]. To reduce the number of switching, between output voltage transition from c23-math-0150 to c23-math-0151, only c23-math-0152 c23-math-0153 is selected from the three redundant c23-math-0154 (Table 23.2). Figure 23.5 presents the H-DCC positive output voltage-switching patterns for the 1D-N2V modulation. The 1D-N2V modulation allows obtaining the symmetrical duty cycle placement of three c23-math-0155 voltage-forming states for all output voltage levels.

c23f005

Figure 23.5 Duty cycles for H-DCC with 1D-N2V modulation generating c23-math-0156 output voltage level: (a) and (b) positive lower c23-math-0157, (c) and (d) positive upper ½c23-math-0158 for c23-math-0159 and c23-math-0160 redundant switching state selections, respectively

c23f006

Figure 23.6 Duty cycles for the H-DCC with 1D-N3V modulation generating c23-math-0161 output voltage level: (a) positive lower c23-math-0162 and (b) positive upper ½c23-math-0163.

Another modulation technique for H-DCC is the 1D-N3V. Figure 23.6 presents the positive output voltage-switching patterns for 1D-N3V modulation, which is based on the assumption that both redundant switching states, for whichever output voltage level c23-math-0164 are applied in each sampling period [20 26, 27]. The 1D-N3V modulation allows symmetrical duty cycle placement to be obtained for the seven (see Figure 23.6(a)) and five (see Figure 23.6(b)) output voltage c23-math-0165 forming states for lower and upper output voltage levels, respectively. Redundant switching states are applied for the appropriate part of the calculated time c23-math-0166, which corresponds to the voltage ratio between DC-link capacitors c23-math-0167 and c23-math-0168. It means that if c23-math-0169 is larger than c23-math-0170, c23-math-0171 will be charged less than c23-math-0172. The ratio of c23-math-0173 charging time division of c23-math-0174 c23-math-0175 and c23-math-0176 c23-math-0177 is inversely proportional to the ratio of the c23-math-0178 and c23-math-0179 voltages:

23.11 equation

where c23-math-0181. As a result, during the sampling period, both DC-link capacitors over the calculated time c23-math-0182 will be charged or discharged.

It should be noted that the self-balancing of the DC-link capacitors with a symmetrical distribution of c23-math-0183, even for balanced c23-math-0184 and c23-math-0185 voltages, is not possible in practice because of:

  • nonlinear IGBT gate signal propagation,
  • different IGBT ON/OFF times,
  • DC-link capacitor equivalent series and parallel resistances,
  • differences in electrical parameters, such as each leg's semiconductor devices and connection points.

Therefore, an additional controller (proportional or proportional-integral (PI)) should be used in order to determine the distribution of c23-math-0186, providing the equalization of the c23-math-0187 and c23-math-0188 voltages.

23.2.3 H-Flying Capacitor Converter (H-FCC)

Figure 23.7 presents the single-phase H-FCC [28–30], which has two legs, with IGBTs denoted c23-math-0189, c23-math-0190, c23-math-0191 and c23-math-0192, where c23-math-0193 and c23-math-0194 are the negation of c23-math-0195, respectively and c23-math-0196 is the leg indication: c23-math-0197 or c23-math-0198. The so-called FC c23-math-0199 are parallel connected to c23-math-0200 and c23-math-0201 for each leg. The FCs are used to generate the intermediate H-FCC voltage levels, which can be obtained – in contrast to the H-DCC – separately for each leg from the other leg-switching states. Balancing of the FC voltages uses two redundant switching states for each H-FCC leg and is independent of the switching states in the other leg.

c23f007

Figure 23.7 Single-phase five-level H-flying capacitor converter

Four different switching states (including two redundant states for FC voltage balancing), generating three different output pole voltages can be distinguished for a single leg of the converter:

  • 0, when c23-math-0202 and c23-math-0203 are turned OFF (output pole voltage equals 0),
  • 1, when:
    • c23-math-0204 is tuned OFF and c23-math-0205 is turned ON,
    • c23-math-0206 is tuned ON and c23-math-0207 is turned OFF,

    where both generate the same c23-math-0208 output pole voltage (depending on the selected state, c23-math-0209 or c23-math-0210),

  • 2, when c23-math-0211 and c23-math-0212 are turned ON (output pole voltage equals c23-math-0213).

Table 23.4 Switching states for H-FCC

Switch number Levels of output voltage c23-math-0214
c23-math-0215 c23-math-0216 c23-math-0217 ½c23-math-0218 c23-math-0219
c23-math-0220 0 0 0 0 1 0 0 1 1 0 1 0 1 1 1 1
c23-math-0221 0 0 0 1 0 0 1 0 0 1 1 1 0 1 1 1
c23-math-0222 1 0 1 1 1 0 0 0 1 1 1 0 0 0 1 0
c23-math-0223 1 1 0 1 1 0 1 1 0 0 1 0 0 1 0 0

In the case of the single-phase H-FCC, it gives 16 possible switching state combinations. Thus, the H-FCC allows five levels of module c23-math-0224 output voltage to be obtained (Table 23.4): six redundant for c23-math-0225, four redundant for whichever c23-math-0226, and one for whichever c23-math-0227. Which output voltage level is applied is dependent on c23-math-0228 (Equations 23.1 and 23.6). For every c23-math-0229 level, the switching state duration times are assigned as follows:

  • c23-math-0230 for c23-math-0231,
  • c23-math-0232 for c23-math-0233, which can be divided – with respect to the modulation technique used – into two times: c23-math-0234 and c23-math-0235 (where c23-math-0236) assigned for leg c23-math-0237 and c23-math-0238, respectively (in each sampling period only one or two FC capacitors can be used in order to fulfill the modulation objectives),
  • c23-math-0239 for c23-math-0240,

and are calculated in the same way as for the H-DCC (Equations 23.723.9, 23.10).

As mentioned earlier, in order to provide proper H-FCC operation, the voltage on each FC capacitor should be stabilized on ½c23-math-0241. The balancing of single FC voltage c23-math-0242 or c23-math-0243 is independent of the switching state in the other leg. Therefore, switching states – depending on the output voltage level and sign of the line current – used only for FC voltage balancing in leg c23-math-0244 (leg c23-math-0245 is similar) are shown in Table 23.5.

Table 23.5 H-FCC switching states used for c23-math-0246 capacitor voltage balancing

Output voltage c23-math-0247 level DC-link voltages Line current Switching state
c23-math-0248 c23-math-0249 c23-math-0250 c23-math-0251
½c23-math-0252 c23-math-0253 c23-math-0254 1 0 0 0
c23-math-0255 0 1 0 0
c23-math-0256 c23-math-0257 0 1 0 0
c23-math-0258 1 0 0 0
c23-math-0259 c23-math-0260 c23-math-0261 0 1 1 1
c23-math-0262 1 0 1 1
c23-math-0263 c23-math-0264 1 0 1 1
c23-math-0265 0 1 1 1

For each sampling period:

  • one (over the entire calculated time c23-math-0266, when only one FC is used),
  • two (each at time c23-math-0267 and c23-math-0268, when both FCs are used),
  • all four (each at the appropriate part of the calculated times c23-math-0269 and c23-math-0270)

redundant states affecting the FC capacitor voltages can be used. Switching state selection and duration time depend on the applied PWM technique: 1D-N2V, 1D-N3V, or 1D-N(3 + 2R)V modulations, respectively.

1D-N2V modulation is based on the assumption that only two switching states are applied in each sampling period, when only one leg is pulse-width modulated [20 26]. Which leg is switched depends on the sign of c23-math-0271, similar to the parallel-connected H-BC (Equation 23.5). As a consequence, for a positive sign of c23-math-0272, only one of two, whichever c23-math-0273, redundant states for each lower or upper voltage level is selected. The duration of redundant state c23-math-0274 in leg c23-math-0275 is equal to c23-math-0276 with proper c23-math-0277 and c23-math-0278 output voltage switching states. Leg c23-math-0279 is permanently in the c23-math-0280 state. The selection of one of two possible redundant states for leg c23-math-0281 depends on the conditions given in Table 23.5. If c23-math-0282 has a negative sign, the opposite situation occurs – leg c23-math-0283 is modulated and leg c23-math-0284 is permanently in the c23-math-0285 state. To reduce the number of switching between c23-math-0286 and redundant c23-math-0287 output voltage state, the c23-math-0288 c23-math-0289 state is chosen from six redundant c23-math-0290 output voltage states (Tables 23.4 and 23.6). The reduced switching states of the 1D-N2V modulation are presented in Table 23.6. Figure 23.8 presents the positive output voltage-switching patterns for the H-FCC with the 1D-N2V modulation. It allows symmetrical duty cycle placement to be obtained for the three forming states of the output voltage c23-math-0291 for all levels, with two different switching states used in each sampling period.

Table 23.6 Switching states for H-FCC with 1D-N2V modulation

Switch number Levels of output voltage c23-math-0292
c23-math-0293 c23-math-0294 c23-math-0295 ½c23-math-0296 c23-math-0297
c23-math-0298 0 0 0 0 1 0 1
c23-math-0299 0 0 0 0 0 1 1
c23-math-0300 1 1 0 0 0 0 0
c23-math-0301 1 0 1 0 0 0 0
c23f008

Figure 23.8 Duty cycles for the H-FCC with 1D-N2V modulation generating c23-math-0302 output voltage level: (a) positive lower c23-math-0303 and (b) positive upper ½c23-math-0304

The next type, the 1D-N3V modulation, is based on the assumption that both legs, c23-math-0305 and c23-math-0306, are working in each sampling period to generate the output voltage level c23-math-0307 [20 26, 27]. However, for each leg only one of two, whichever c23-math-0308, redundant states for the lower or upper voltage level is selected over the calculated time c23-math-0309 equal to ½c23-math-0310. Switching state selection for leg c23-math-0311 depends – similar to 1D-N2V modulation – on the conditions given in Table 23.5. Such a selection results in four possible combinations of switching states generating output voltage c23-math-0312. To reduce the number of switching between output voltage c23-math-0313 and c23-math-0314, for each aforementioned combination, only two (from six redundant c23-math-0315 output voltage states) are chosen:

  • one permanently: c23-math-0316 c23-math-0317 or c23-math-0318 c23-math-0319 (for positive and negative voltage levels, respectively),
  • one depending on the selected combination: c23-math-0320 for c23-math-0321 and c23-math-0322, c23-math-0323 for c23-math-0324 and c23-math-0325, c23-math-0326 for c23-math-0327 and c23-math-0328 and finally c23-math-0329 for c23-math-0330 and c23-math-0331.

All lower c23-math-0332 and upper ½c23-math-0333 positive output voltage level switching state combinations are shown in Figures 23.9 and 23.10, respectively.

c23f009

Figure 23.9 Duty cycles for the H-FCC with 1D-N3V modulation generating c23-math-0334 lower positive output voltage level c23-math-0335 with different redundant switching states

c23f010

Figure 23.10 Duty cycles for the H-FCC with 1D-N3V modulation generating c23-math-0336 positive upper output voltage level ½c23-math-0337 with different redundant switching states

The symmetrical duty cycle placement of the four different switching states used for the lower output voltage level gives seven forming states of output voltage c23-math-0338 (Figure 23.9), but the upper positive voltage level redundant states are placed nonsymmetrically with respect to the middle of the sampling period; however, the output pulses of c23-math-0339 are generated symmetrically (Figure 23.10). Three different switching states used for the generation of the upper c23-math-0340 levels (combination of redundant intermediate with the proper c23-math-0341 or c23-math-0342 state) gives five forming states of the c23-math-0343 voltage.

c23f011

Figure 23.11 Duty cycles for the H-FCC with 1D-N(3 + 2R)V modulation generating c23-math-0344 output voltage level: (a) positive lower c23-math-0345 and (b) positive upper ½c23-math-0346

It is possible to increase the H-FCC output pulse frequency over the frequency generated by the 1D-N3V modulation, which is not possible for the H-DCC. This can be achieved by the method proposed in Ref. [31] the 1D-N(3 + 2R)V modulation. The 1D-N(3 + 2R)V modulation is based on the assumption that in every sampling period all four redundant c23-math-0347 output voltage switching states are used (Figure 23.11). As a result, both FCs are charged and discharged in each period, where the redundant switching state charging and discharging of the FCs are applied for the appropriate part of the calculated time c23-math-0348 (for c23-math-0349 and c23-math-0350, respectively) equal to ½c23-math-0351. It means, for example, that if c23-math-0352 is bigger than ½c23-math-0353, c23-math-0354 will be more charged than discharged. The ratio of c23-math-0355 and c23-math-0356 between charging c23-math-0357 and discharging c23-math-0358 state time division is a proportional function of c23-math-0359 and FC voltages c23-math-0360 and c23-math-0361:

23.12 equation

where c23-math-0363. Such an approach to the nonsymmetrical switching of each IGBTs allows the same output voltage waveform to be obtained as for the parallel-connected H-BC with UPWM – nine forming states of output voltage c23-math-0364 for all output voltage levels with:

  • eight different switching states used per period for the lower c23-math-0365 output voltage,
  • five different switching states used per period for the upper c23-math-0366 output voltage.

The self-balancing of the FC voltages (assuming c23-math-0367 and c23-math-0368) is not possible in practice, for reasons similar to the 1D-N3V modulation for H-DCC (in addition to the FC's equivalent series and parallel resistances).

23.2.4 Comparison

The reference for the comparison study of the single-phase VSC topologies and PWM techniques presented is the single-phase parallel-connected H-BC with unipolar modulation used in RTPSs. Such a converter, owing to interleaved modulation, provides an increased number of output voltage c23-math-0369 forming states and very low current harmonics distortion on the transformer high-voltage side.

Table 23.7 presents the number of output voltage c23-math-0370 forming states visible from the transformer high-voltage side and the number of total switching states used in the sampling period to generate the c23-math-0371 voltage waveform. The comparison of PWM techniques shows the clear advantage of the parallel-connected H-BC with the UPWM and the H-FCC with the 1D-N(3 + 2R)V modulation with respect to the highest number of forming states.

Table 23.7 Number of output voltage c23-math-0372 forming states/switching per period

PC-H-BC H-DCC H-FCC
HPWM UPWM 1D-N2V 1D-N3V 1D-N2V 1D-N3V 1D-N(3 + 2R)V
Lower levels of output voltage c23-math-0373: c23-math-0374
5/4 9/8 3/2 7/6 3/2 7/6 9/8
Upper levels of output voltage c23-math-0375
5/4 9/8 3/2 5/4 3/2 5/4 9/8

Figures 23.1323.15 present the steady-state operation of the 1 MW parallel-connected H-BC, H-DCC and H-FCC with the UPWM, 1D-N3V and the 1D-N(3 + 2R)V modulations, respectively. The simplified simulation model for the aforementioned cases is shown in Figure 23.12, with the main electrical parameters of the power circuits and control data given in Table 23.8. For all cases, the converter voltage harmonics distortion c23-math-0376 factor is similar. However, with respect to 1 kHz sampling frequency bands related to the output pulse's frequency:

c23f012

Figure 23.12 Simplified model of 1 MW single-phase converters: (a) parallel-connected H-BC, (b) H-DCC and (c) H-FCC

Table 23.8 Parameters of 1 MW single-phase converters: PC-H-BC, H-DCC and H-FCC

Simulation parameter Symbol Value
Topology PC-H-BC H-DCC H-FCC
Transformer power/primary side c23-math-0377 1 MVA
Grid voltage/primary side c23-math-0378 25 kV/50 Hz
Grid current/primary side c23-math-0379 40 A
Transformer power/secondary sides c23-math-0380, c23-math-0381 500 kVA 1 MVA
Line voltage/secondary sides c23-math-0382, c23-math-0383 950 V/50 Hz 1900 V/50 Hz
Line current/secondary sides c23-math-0384, c23-math-0385 526 A 1052 A
Primary leakage inductance c23-math-0386 24 mH
Primary winding resistance c23-math-0387 3 Ω
Magnetizing inductance c23-math-0388 24 H
Core loss resistance c23-math-0389 60 kΩ
Secondary leakage inductance c23-math-0390, c23-math-0391 1.44 mH 0.72 mH
Secondary winding resistance c23-math-0392, c23-math-0393 15 mΩ
Sampling frequency c23-math-0394 1 kHz
Capacitance of DC-link capacitors c23-math-0395, c23-math-0396 23.4 mF 46.8 mF 23.4mF
DC-link voltage c23-math-0397 1800 V
Capacitance of flying capacitors c23-math-0398 11.7 mF
c23f013

Figure 23.13 Operation of parallel-connected H-BC with UPWM: (a) grid voltage c23-math-0399 and current c23-math-0400, (b) converter voltage c23-math-0401 and DC-link voltage c23-math-0402, (c) module 1 line voltage c23-math-0403 and current c23-math-0404, (d) module 1 and 2 voltage c23-math-0405 and c23-math-0406 (e) and (f) two periods zoom for lower and upper c23-math-0407 converter voltage level and grid current c23-math-0408 and (g) grid current and converter voltage harmonics

c23f014

Figure 23.14 Operation of H-DCC with 1D-N3V: (a) grid voltage c23-math-0409 and current c23-math-0410, (b) converter voltage c23-math-0411 and DC-link voltage c23-math-0412, (c) line voltage c23-math-0413 and current c23-math-0414, (d) upper and lower DC-link capacitor voltage c23-math-0415 and c23-math-0416, (e) and (f) two periods zoom for lower and upper c23-math-0417 converter voltage level and grid current c23-math-0418 (g) grid current and converter voltage harmonics spectrum c23-math-0419 and c23-math-0420.

c23f015

Figure 23.15 Operation of H-FCC with 1D-N(3 + 2R)V: (a) grid voltage c23-math-0421 and current c23-math-0422, (b) converter voltage c23-math-0423 and DC-link voltage c23-math-0424, (c) line voltage c23-math-0425 and current c23-math-0426, (d) flying capacitor voltages c23-math-0427 and c23-math-0428, (e) and (f) two periods zoom for lower and upper c23-math-0429 converter voltage level and grid current c23-math-0430 and (g) grid current and converter voltage harmonics spectrum c23-math-0431 and c23-math-0432.

shifting in the direction of higher harmonics can be observed:

Thus, a similar voltage distortion c23-math-0433 factor for higher frequencies provides a lower harmonics distortion of the grid current.

Table 23.9 Comparison of grid current distortion c23-math-0434

PC-H-BC H-DCC H-FCC
HPWM UPWM 1D-N2V 1D-N3V 1D-N2V 1D-N3V 1D-N(3 + 2R)V
1 MW output power, 100% load, c23-math-0435
3.11% 2.03% 6.93% 3.61% 6.47% 3.46% 2.11%
0.33 MW output power, 33% load, c23-math-0436
8.39% 5.30% 21.13% 9.78% 17.66% 9.56% 6.46%

Table 23.9 presents a comparison of the grid current distortion c23-math-0437 for all topologies and modulation techniques presented, with different load values. It can be observed that the parallel-connected H-BC with the UPWM, as well as the H-FCC with 1D-N(3 + 2R)V PWM modulation – thanks to the increased number of output voltage c23-math-0438 forming states – provides the lowest grid current distortion c23-math-0439. However, if the H-FCC with 1D-N(3 + 2R)V modulation and parallel-connected H-BC with UPWM:

  • provide similar harmonics injection into the power system,
  • uses all switches in the sampling period to generate output voltage,
  • uses the same voltage and current class semiconductors (which guarantees similar switching losses),

the advantages of the H-FCC solution are:

  • a reduced number of transformer low-voltage side windings,
  • a reduced transformer volume, size and weight,
  • component price reductions due to the decreased voltage class semiconductors.

On the other hand, the parallel-connected H-BC has a high reliability in the case of one module failure – the VSC works with the same amplitude of c23-math-0440 but with twice reduced power and with an increased THD factor of c23-math-0441. For the H-FCC in the case of one leg failure (as well as for the H-DCC), there is the possibility of switching off the broken leg and connecting the phase from the broken leg to the midpoint of the connection of the DC-link capacitors. The advantage of such a solution is that full power is delivered to the load, but of course at the cost of an increased THD factor of the c23-math-0442 However, it is necessary to modify the PWM strategy, which is not required with the parallel-connected H-BC.

23.3 Control of AC–DC Single-Phase Voltage Source Converters

Figure 23.16 presents the single-phase equivalent circuit of the VSC. According to Figure 23.16, the VSC can be described as:

c23f016

Figure 23.16 Single-phase equivalent circuit of the voltage source converter

where the voltage drop in inductor c23-math-0444 is defined as:

23.14 equation

and c23-math-0446 and c23-math-0447 denote, respectively, the inductance and resistance of the inductor. The converter output voltage c23-math-0448 is controllable and depends on the applied switching states' c23-math-0449 table (e.g., Tables 23.1 23.2 and 23.4), constructed by the individual switching states and DC-link voltage level (Figure 23.17):

23.15 equation
c23f017

Figure 23.17 Simplified current control structure of single-phase VSC

Owing to changes in the c23-math-0451 magnitude and phase, the voltage drop on the inductor c23-math-0452 can be controlled directly and thus the line current c23-math-0453 can be controlled indirectly. Figure 23.17 presents a simplified current control structure for the single-phase VSC, which consists of inner current control loop and the outer voltage control loop. Synchronization with grid voltage for high (including unity) input power factor operation is provided by a phase-locked loop (PLL) algorithm.

Figure 23.18 presents the general phasor diagrams of the VSC for the rectifier and inverter modes of operation, with and without unity power factor conditions, according to Equation (23.13). The goal of the outer voltage control loop is to regulate the DC-link voltage c23-math-0454 to follow reference value c23-math-0455, while the inner current control loop is designed to keep line current c23-math-0456 sinusoidal and in phase with line voltage c23-math-0457. This means that the current control should provide VSC unity power factor for rectification and inverting modes of operation.

c23f018

Figure 23.18 Phasor diagrams of the VSC for: (a), (c) rectification mode, (b), (d) invertering mode, (a), (b) nonunity power factor, (c), (d) unity power factor

23.3.1 Single-Phase Control Algorithm Classification

The current control should ensure a constant switching frequency with a specified switching pattern from a filter design point of view. This requirement can only be satisfied with PWM-based current control, allowing the implementation of modern PWM techniques [32]. Unless high dynamic requirements are given, a linear controller is the most suitable for PWM-based current control. Linear controllers are designed on an average model of the converter based on PWM, which is responsible for the transformation of continuous switching functions into discrete switching pattern functions. Two such systems, PI- and proportional-resonant (PR) based current control (PI-CC and PR-CC, respectively) schemes, have gained superior position [33–36].

PI-based current control is mainly used in c23-math-0458 synchronous reference frame rotating with the grid voltage, in which control variables become DC values. The PI controller – composed of proportional gain and an integrator – tracking DC reference is able to eliminate steady-state error. However, in c23-math-0459 natural reference frame, the PI controller exhibits two well-known drawbacks: the inability to track the AC reference without steady-state error and poor disturbance rejection capability.

The tracking of periodical signals and rejection of periodical disturbances problem in the c23-math-0460 natural reference frame can be solved by using PR-based current control. A PR controller – composed of proportional gain and a resonant integrator – achieves a very high gain around the resonance frequency and almost no gain outside this frequency. Therefore, the PR controller is capable of not only eliminating steady-state amplitude but also phase error. The implementation of a PR controller in c23-math-0461 natural reference frame is straightforward, and in comparison to PI-based control the complexity of the control algorithm is considerably reduced.

As far as PR-CC can be used directly, for PI-CC a transformation from a natural to synchronous reference frame is needed. In three-phase systems, coordinate transformation is straightforward. However, in single-phase, it is necessary to create a second quantity in-quadrature with the real one. There are a few mathematical methods available to achieve a set of in-quadrature signals based on the measured single-phase grid voltage [37 38]:

  • c23-math-0462 transport delay technique, where c23-math-0463 is the fundamental grid frequency period,
  • Hilbert transform,
  • inverse Park transform.

These methods, while allowing for correct quadrature signal generation (QSG), are complex, nonlinear and significantly dependent on fundamental grid frequency changes. Algorithms that are able to eliminate these drawbacks are based on adaptive filtering, allowing in-quadrature generation based both on the phase and frequency synchronization: the second-order adaptive filter and the second-order generalized integrator (SOGI), of which SOGI is most suitable [39].

Synchronization with grid voltage for high (including unity) input power factor operation for both CC methods is also needed. The typical hardware solution with grid voltage zero crossing detection (discontinuous and dependent on the occurrence of the event) is based on line voltage measurement. Filtering of the measured signal in order to determine the zero crossing generates errors, because of the low speed of synchronization and possible distortions arising from the zero crossing detection under distorted voltage. Solutions based on mathematical algorithms – PLLs – allow for fast and accurate synchronization while eliminating the influence of interferences. PLL needs in-quadrature signals, which can be obtained for a single-phase system with SOGI. The SOGI-PLL detects the input phase-angle faster than conventional PLL without steady-state oscillations [39].

As mentioned, unlike PR-CC, a PI-CC transformation from natural to synchronous reference frame is needed. As for both solutions PLL is necessary, the SOGI does not increase the complexity of the control algorithm. However, coordinate transformation from c23-math-0464 to c23-math-0465 and then inverse transformation is necessary for PI-CC, which makes it more complicated.

Another important issue for current control is the ability to compensate grid harmonics in order to improve power quality. Power quality – beyond the control of amplitude and phase – is one of the responsibilities of current controllers. In c23-math-0466, synchronous coordinates harmonics compensation is based on low-pass and high-pass filtering with PI regulators. For specific harmonic coordinates, frame rotating with harmonic frequency should be implemented. Filtered signals are controlled by two PI regulators in c23-math-0467 coordinates and again transformed to rotating coordinates with fundamental frequency. The obtained signals are added to signals referenced for the PWM modulator. In c23-math-0468 natural reference frame harmonics, compensation is based on a resonant controller. For specific harmonics, there is no need for additional coordinate transformation and filtering. For single harmonics, an additional resonant controller is parallel connected to a fundamental frequency PR controller. Thus, in c23-math-0469 coordinates, two PI controllers are needed, whereas in c23-math-0470 only one resonant part is used.

In this section, the basic structures of the c23-math-0471 synchronous reference frame current control, PI-CC, and the c23-math-0472 natural reference frame current control, PR-CC, are presented. Moreover, the development of current and DC-link voltage controllers with tuning methods for PI, PR, and PMR is discussed. Ultimately, the APFF algorithm used to improve the dynamics of the DC-link stabilization is presented.

23.3.2 DQ Synchronous Reference Frame Current Control – PI-CC

A characteristic feature for c23-math-0473 synchronous reference frame current control is coordinate transformation from stationary to synchronous rotating c23-math-0474 and opposite from c23-math-0475, which is very natural for a three-phase system:

where an angle of the voltage vector c23-math-0478 is defined as

23.18 equation

The line current vector c23-math-0480 is split into two rectangular components c23-math-0481 in voltage-oriented c23-math-0482 coordinates (Figure 23.19). The component c23-math-0483 determinates the reactive power, whereas c23-math-0484 determines the active power flow. Thus, the reactive and the active power can be controlled independently. Unity power factor operation can be achieved when the line current vector c23-math-0485 is aligned with the line voltage vector c23-math-0486.

c23f019

Figure 23.19 Coordinate transformation of line current vector c23-math-0487 and line voltage vector c23-math-0488 from stationary c23-math-0489 to synchronous rotating c23-math-0490 reference frame coordinates

The situation is slightly more complicated in the case of a single-phase system, because the coordinates are virtual and need special algorithms to obtain the c23-math-0491 or c23-math-0492 system. Among the most attractive solutions is a method based on delaying the c23-math-0493-axis by ¼ of a line voltage period to obtain the c23-math-0495-axis (Figure 23.20(a)) or the use of notch filters with a narrow stop-band (e.g., second-order Butterworth) tuned at twice the line frequency [40 41] (Figure 23.20(b)).

c23f020

Figure 23.20 Methods to obtain a virtual c23-math-0496 synchronous rotating coordinate system in single-phase converter: (a) based on ¼ delay of c23-math-0498-axis and (b) based on two notch filters tuned at twice the line frequency

The voltage equations (Equation 23.13) in the c23-math-0499 synchronous reference frame in accordance with the presented transformation (Equations 23.16 and 23.17) are as follows:

The block diagram of the control for the single-phase converter in the c23-math-0501 synchronous reference frame is shown in Figure 23.21. Measured c23-math-0502 and c23-math-0503 currents are compared with reference values c23-math-0504 and c23-math-0505 and the error is delivered to the PI controllers. Then, the decoupling terms c23-math-0506 and c23-math-0507 are applied according to Equation (23.19). Finally, based on Equation (23.17), converter reference voltages in the stationary coordinate system are calculated, where c23-math-0508 is used by the modulator and c23-math-0509 is discarded:

23.20 equation
c23f021

Figure 23.21 Classical single-phase control in virtual c23-math-0511 synchronous rotating coordinate system

c23f022

Figure 23.22 Simplified single-phase control in virtual c23-math-0512 synchronous rotating coordinate system

The control presented in Figure 23.21 can be significantly simplified, as shown in Figure 23.22 [42]. Thanks to the simple assumption that for a virtual c23-math-0513-axis error of current control c23-math-0514 is equal to zero, the following equations:

23.21 equation
23.22 equation

can be simplified to form:

23.23 equation
23.24 equation

Thanks to this, only a simple PLL is needed to obtain the synchronous rotating coordinate system instead of using coordinate transformations from stationary to synchronous rotating c23-math-0519 (Equation 23.17), notch filters or storing samples to get a quarter cycle delay.

c23f023

Figure 23.23 Block scheme of PR controller-based current control algorithm

23.3.3 ABC Natural Reference Frame Current Control – PR-CC

Figure 23.23 presents the block scheme of the PR controller-based current control algorithm, which consists of two cascaded loops. The commanded DC-link voltage c23-math-0520 is compared with the measured c23-math-0521 value. The voltage c23-math-0522 is distorted by 100 Hz AC oscillations derived from the single-phase current c23-math-0523 with 50 Hz fundamental frequency. Because the c23-math-0524 has a constant DC value, the 100 Hz distortion will be visible in the DC-link voltage error signal c23-math-0525. The c23-math-0526 signal is delivered to the PI controller, which generates the reference line current amplitude c23-math-0527. As the PI regulator is not able to eliminate phase error, in order to prevent transmission of 100 Hz distortion on the current c23-math-0528, a low-pass filter with 30 Hz cutoff frequency is applied on the measured c23-math-0529 voltage. The delay introduced by the filter causes a reduction in the voltage loop dynamics, and as a consequence the DC-link voltage transient error should be higher. In fact, for a low switching frequency, the step change response of the DC-link PI controller with and without a low-pass filter is similar. The reason is the limited bandwidth of the voltage loop, which is more restrictive than the bandwidth reduction introduced by the filter. However, for higher sampling frequencies, the dynamics of the voltage loop will be reduced. It should also be noted that for a low sampling frequency the time of the step response will be longer than in the case of a high sampling frequency. To improve the dynamics of the DC-link stabilization, the power feed-forward signal (containing information about the load changes) should be added to the output signal of the DC-link voltage controller (see Section 23.3.4). APFF provides very good stabilization of the DC-link voltage in transient states, and the DC-link voltage overshoot is significantly reduced.

The internal current loop is responsible for system power quality by controlling the grid current. In PR-CC, unity power factor operation can be achieved if the reference line current c23-math-0530 is given as:

23.25 equation

The cosinus function is used because of the SOGI-PLL phase-angle c23-math-0532 generation – c23-math-0533 when the c23-math-0534 amplitude has the maximum positive value. The reference value of c23-math-0535 is compared with the measured line current c23-math-0536 and the error is delivered to the PR controller. The PR structure shown in Figure 23.24(a) is composed of proportional gain and a resonant integrator [33 36].

c23f024

Figure 23.24 Block diagram of: (a) proportional resonant (PR) controller and (b) proportional multiresonant (PMR) controller

The core of the resonant integrator is the generalized integrator, which achieves a very high gain around the resonant frequency and almost no gain outside this frequency. The transfer function of an ideal PR controller is given by:

where c23-math-0538 is the proportional gain and c23-math-0539 is the gain of the resonant integrator. The transfer function of the PR controller contains a double imaginary pole adjusted to the fundamental c23-math-0540 frequency c23-math-0541. Thus, the PR controller is able to track the input phase angle for c23-math-0542 without any steady-state error. Note that the c23-math-0543 voltage feed-forward is not needed. To avoid stability problems with infinite gain, the following transfer function can be used instead of Equation (23.26):

where cutoff frequency c23-math-0545. For Equation (23.27), the gain is finite (but still high enough to track the input phase-angle c23-math-0546 with small steady-state error) and bandwidth can be set by c23-math-0547.

The current controller has to be immune for most prominent harmonics in the current spectrum – typically, the third, fifth, and seventh and sometimes the ninth harmonics. In a single-phase system, it means that for each harmonic a separate compensator is needed. For the c23-math-0548 natural reference frame, three compensation loops are also needed, where each resonant controller works with the gain of the fundamental PR controller. Still, the individual design of compensator resonant parts should be considered; however, it is possible to use the resonant gain of the fundamental PR controller. As the proportional controller only compensates frequencies very close to the selected harmonics frequencies, the resonant compensator does not affect the dynamics of the fundamental PR controller. Such a structure is called a proportional multiresonant (PMR) controller [43–45]. Figure 23.24(b) shows an example of a PMR controller block diagram for the third, fifth, seventh and ninth harmonics compensation, where compensators are parallel connected to the fundamental PR controller. The transfer function of PMR is given by:

23.28 equation

where c23-math-0550 is the harmonic order. The harmonics compensator can use the same c23-math-0551 gain as the fundamental PR controller for all loops.

The PR controller generates the amplitude of the converter output voltage c23-math-0552, which is delivered to the pulse-width modulator.

c23f025

Figure 23.25 Block diagram of proportional integral current control loop

23.3.4 Controller Design

23.3.4.1 Design of PI-Based Current Control Loop

Figure 23.25 presents a block diagram of a PI-CC loop. The one sampling c23-math-0553 delay introduced by the control algorithm as well as the statistical c23-math-0554 delay of the PWM generation should also be taken into account. Thus, the time delays in the S&H block of VSC are represented as c23-math-0555 – the sum of small time constants:

23.29 equation

Also, the VSC gain c23-math-0557 and dead time c23-math-0558 should be included. In further considerations, the VSC will be assumed as an ideal amplifier with c23-math-0559, with time constant c23-math-0560.

With the assumption that disturbance c23-math-0561 the open-loop transfer function can be written as:

23.30 equation

where c23-math-0563 is the line choke time constant and c23-math-0564 is the choke gain. With simplification c23-math-0565 the closed-loop transfer function can be written as [46]:

The design procedures for the PI current controllers have been presented in Refs. [47 48]. For good disturbance rejection performance in transient states, both use the symmetry optimum (SO) [49] design criterion. Therefore, for Equation (23.31), with the assumption that the disturbance c23-math-0567, the PI controller proportional gain c23-math-0568 and time constant c23-math-0569 can be calculated as:

23.32 equation
23.33 equation
c23f026

Figure 23.26 Block diagram of proportional resonant current control loop

23.3.4.2 Design of PR-Based Current Control Loop

Figure 23.26 presents a block diagram of a PR-CC loop. The one sampling c23-math-0572 delay introduced by the control algorithm as well as the statistical c23-math-0573 delay of the PWM generation should also be taken into account. Thus, the time delays in the S&H block of VSC are represented as c23-math-0574 – the sum of small time constants:

23.34 equation

Also, the VSC gain c23-math-0576 and dead time c23-math-0577 should be included. In further considerations, the VSC will be assumed as an ideal amplifier with c23-math-0578 with time constant c23-math-0579.

With the assumption that disturbance c23-math-0580 the open-loop transfer function can be written as:

23.35 equation

As shown in Ref. [39], the proportional gain of the PR controller c23-math-0582 – which determines the dynamics of the system in terms of bandwidth, phase and gain margins – can be tuned in the same way as the PI current controller [47 48]. According to the SO [49] design criterion, with the assumption that the disturbance c23-math-0583, the PR controller proportional gain can be calculated as:

23.36 equation

To tune the resonant gain of the PR controller c23-math-0585, a graphical frequency response approach can be used. The objective is to guarantee a sufficient phase margin for the system, and to avoid high resonances in the closed loop [50–52]. Figure 23.27 presents an example of a closed-loop frequency response for the designed PMR current control with 3rd, 5th, 7th and 9th harmonic compensation. For the PMR controller, the same gain values can be used as for the PR-based current control with the gain of the harmonics compensator c23-math-0586.

c23f027

Figure 23.27 Frequency response of current control loop with PMR-based current control and third, fifth, seventh and ninth harmonic compensation

c23f028

Figure 23.28 Block diagram of DC-link voltage control loop with internal current controller

23.3.4.3 Design of DC-Link Voltage Control Loop

Figure 23.28 presents a block diagram of the DC-link voltage control loop with an internal current controller. The inner current control loop with SO design criterion [49] is represented as a first-order transfer function with an equivalent time constant:

23.37 equation

To prevent 100 Hz distortion transmission on the c23-math-0588 reference current, a low-pass filter with a cutoff frequency c23-math-0589 is required on the c23-math-0590 voltage sensor. The time constant of the filter is expressed as:

23.38 equation

The relation between the amplitude of the referenced current c23-math-0592 and DC-link current is described as c23-math-0593. Taking this and the assumption that the current relation is included in the proportional gain c23-math-0594, Figure 23.29 shows the modified block diagram of the DC-link voltage control loop.

c23f029

Figure 23.29 Simplified block diagram of DC-link voltage control loop with internal current controller

The open-loop voltage control loop transfer function can be written as:

23.39 equation

On the basis of the SO design criterion, the proportional gain c23-math-0596 and the integral time constant c23-math-0597 of the DC-link voltage control loop can be calculated as follows:

23.40 equation
23.41 equation

As the DC-link referenced voltage c23-math-0600 is assumed to be constant, no additional pre-filter on c23-math-0601 is needed.

23.3.5 Active Power Feed-Forward Algorithm

To prevent the transmission of 100 Hz distortion on the line current c23-math-0602, a low-pass filter with a specified (typically 30 Hz) cutoff frequency is applied on the measured c23-math-0603 voltage. The delay introduced by the filter causes a reduction in the DC-link voltage loop dynamics. As a consequence, the DC-link voltage transient error is higher and the AC–DC–AC system's dynamic behavior has to be reduced. There are two methods to improve the dynamics of the DC-link stabilization:

  • Adding a load feed-forward to the output signal of the DC-link voltage controller from the DC-link load current – in such a case, an additional DC-link current sensor is needed, and the AC–DC converter operates independently of the control of the drive.
  • Adding a power feed-forward to the output signal of the DC-link voltage controller from the supplied active load (the DC–AC converter fed motor) – in such a case, the AC–DC converter operates depending on the control of the drive, but no additional sensor is needed.

Thus, for the control of the AC–DC–AC converter, the APFF (based on the control signals) seems to be attractive.

According to Refs. [31 48], two variants of the APFF based on the power consumed/produced by the DC–AC converter can be listed:

  • Active power of the AC–DC converter is calculated from the mechanical speed, commanded torque, and DC–AC converter losses, c23-math-0604.
  • Active power of the AC–DC converter is calculated from the switching states reference converter voltages and actual stator currents, c23-math-0605.

Typically, in HSR, an induction motor (IM) is used. The electromagnetic power of the IM is defined by:

23.42 equation

where c23-math-0607 is the mechanical speed of the drive. Taking into account the electromagnetic torque c23-math-0608 equation:

23.43 equation

where c23-math-0610 is the number of IM pole pairs, c23-math-0611 is the number of IM phases, c23-math-0612 is the IM stator flux and c23-math-0613 is the c23-math-0614 component of the IM stator current, the electromagnetic power of the IM can be expressed as:

23.44 equation

The power delivered to the IM also includes the power losses, and the c23-math-0616 should be written as:

23.45 equation

For nominal torque at mechanical speed c23-math-0618, the electromagnetic power c23-math-0619. However, c23-math-0620 will have a significant value. Thus, c23-math-0621 cannot be neglected. The estimation of the c23-math-0622 is difficult, because it requires an exact knowledge of the parameters of the IM. Hence, c23-math-0623, calculated from the reference converter voltages c23-math-0624 and c23-math-0625 (reconstructed from the switching states) and actual stator currents, provides a simple estimation of the active power consumed/produced by the DC–AC converter:

The c23-math-0627 and c23-math-0628 voltages, reconstructed from switching states, contain additional information about the dead time and switching devices voltage drop compensation. Therefore, the c23-math-0629 includes the power losses c23-math-0630.

If we assume that the losses of the AC–DC converter are neglected, the energy storage variation of the DC-link capacitor will be the integral of the difference between the average AC–DC input power c23-math-0631 and the power delivered to the IM c23-math-0632 [31 48]. Therefore, it can be written as:

23.47 equation

where c23-math-0634 denotes the power of the DC-link voltage feedback control loop:

23.48 equation

According to the block diagram of the DC-link control loop (Figure 23.29), c23-math-0636 can be written as:

23.49 equation

The DC-link voltage controller generates the reference line current amplitude c23-math-0638. If we assume that the AC–DC converter works with the unity power factor (phase shift c23-math-0639 between line current c23-math-0640 and line voltage c23-math-0641 is equal to c23-math-0642) the instantaneous AC–DC input power can be calculated as:

According to Equation (23.50), the average AC–DC input power can be calculated as:

23.51 equation

Therefore, the reference line current amplitude c23-math-0645 should be:

If we assume that the power c23-math-0647 is delivered to the IM without any DC-link variation (which is the desired situation), then c23-math-0648 can be assumed to equal c23-math-0649. In such a situation, Equation (23.46) can be written as:

c23f030

Figure 23.30 Block diagram of the AC–DC–AC converter feeding IM with active power feed-forward – dotted line denotes the influence of the APFF

Thus, combining Equation (23.52) with Equation (23.53), the reference line current amplitude from the APFF c23-math-0651 is obtained:

23.54 equation

Figure 23.30 shows the block diagram of the AC–DC–AC converter feeding IM, where c23-math-0653 and c23-math-0654 are the reference and output powers of the DC–AC converter, respectively. Figure 23.31 presents the transient operation of the low-voltage AC–DC–AC converter: AC–DC five-level single-phase FCC and DC–AC three-level three-phase FCC without and with APFF in closed speed control mode under a step change of mechanical speed c23-math-0655 from −85% to 85% of the nominal speed. The AC–DC–AC converter control with the active APFF provides:

  • very good stabilization to the DC-link voltage in transient states – the DC-link voltage overshoot is significantly reduced,
  • no negative impact on the system's performance in steady states.
c23f031

Figure 23.31 Transient operation of the AC–DC–AC FCC without and with APFF: step change in mechanical speed c23-math-0656. From the top: (a) DC-link voltage c23-math-0657 (Ch1), rectifier leg a flying capacitor voltage c23-math-0658 (Ch4), line voltage c23-math-0659 (Ch2) and line current c23-math-0660 (Ch3), (b) IM phase a stator current c23-math-0661 (Ch1), inverter phase a flying capacitor voltage UFCa (Ch4) mechanical speed of IM c23-math-0662 (Ch3) and IM electromagnetic torque c23-math-0663 (Ch4)

Thus, the APFF, by a reduction in the DC-link overvoltage in transients, can efficiently extend the lifetime of the DC-link capacitors.

23.4 Summary

This chapter has reviewed the modulation and control of single-phase grid-side VSD.

The following PWM techniques for single-phase VSC have been presented:

  • hybrid (HPWM) and unipolar (UPWM) modulations for parallel-connected H-BCs,
  • 1D-N2V and 1D-N3V modulations for H-DCCs,
  • 1D-N2V, 1D-N3V and 1D-N(3 + 2R)V modulations for H-FCCs.

Particular emphasis was placed on the impact of the individual modulation techniques and topologies on the quality of the grid current and the harmonic content generated by the converter. The comparison of PWM techniques has shown a clear advantage of parallel-connected H-BC with UPWM and H-FCC with 1D-N(3 + 2R)V modulation for the sake of the highest number of forming states.

Various control techniques for PWM DC/AC converters have been discussed. Among the methods presented, the control of the stationary coordinate system and RC controllers seem to be superior, and is therefore implemented by the industry. Other control methods have high algorithm complexity.

It is believed that thanks to continuing developments in power semiconductor components and digital signal processing, voltage source PWM DC/AC converters will have a strong impact on power conversion, particularly in traction as well as renewable and distributed energy systems.

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