Strategic Risk • 71
not knowing how to pursue early involvement, maintaining too many
suppliers for a given requirement, or external relationships that are adver-
sarial rather than cooperative. Given the expected growth in product
teams that includes suppliers and customers, overcoming any barriers to
early involvement, each of which presents a clear risk to the success of the
process, must become a priority. Fortunately, none of these barriers vio-
lates the laws of physics.
Use of Information Technology. Successful product development
groups rely extensively on soware to accelerate and improve the devel-
opment process, another best- practice characteristic. Soware is avail-
able that supports product and process development through design of
experiments, quality function deployment (i.e., translating customer
wants and requirements into design specications), and the methodical
assessment of design for manufacturability or assembly, something that
is essential when taking a concurrent product and process development
approach. And let’s not forget about the importance of computer- aided
design (CAD), computer- aided manufacturing (CAM), and rapid proto-
typing applications. Keeping with the soware theme, failure mode eects
analysis (FMEA) tools support the assessment of potential failures in a
design or process, while TRIZ soware supports a disciplined approach to
complex problems that are encountered during development.
Without question we must include here additive manufacturing through
3-D printing. is rapidly evolving technology is expected to be a disrup-
tive technology, especially during product development. Product design-
ers at Ford, an early adopter of 3-D printing, are now creating prototype
parts for testing in days rather than months. Besides saving time, which
is the holy grail of product development, Ford is saving millions of dol-
lars during development. On a new engine program, Ford will 3-D print
most of the major components on the engine. According to a Ford execu-
tive, “When you learn about some of the ways additive manufacturing has
positively impacted, and even in some cases saved product launches, you
begin to understand its value. Our team is allowed so much more time to
innovate and improve products because they have more opportunities to
utilize multiple variations more eciently.”
7
Linking R&D and New Product Development. e fourth element
characterizing leading product development involves a direct linkage
between R&D and product development. Far too oen worthwhile inno-
vations from the laboratory are not commercialized. Best- in- class compa-
nies have in place a process to develop and validate new technology and