index

NOTE Italicized page numbers refer to tables and illustrations.

Numbers

1/10 Off Road tire, 51

2L axle, 36

2-speed transmissions, 299

linear heavy duty, 304, 312–314

orbital, 305, 316

ratchet, 305, 317

RC motor, 304, 314–315

synchronized, 303, 311

3D printing, 355

3D designers, 356

complementary LEGO pieces, 357

disadvantages of, 358–361

modifying existing designs, 356

printing your own, 361

specialized designs, 358

third-party adapters, 358

working with vendor, 361

3L axle, 37

3L worm gear, 62

3-speed linear transmission, 306, 318–319

3-stud-long universal joint, 43

4×4×2 vehicles, 6

4×4 vehicles, 6

4-bar linkage (parallel levers), 83, 84, 85, 86

4L axle

with center stop, 37, 37

with stop, 37

4-speed transmissions, 320–325

double-lever, 306

RC motor, 308

synchronized, 307, 307

4-stud-long universal joint, 43

4WD (four-wheel drive), 6

4.5V motors, 183

5L axle, 37

5-speed linear transmission, 308

5.5L axle, 37, 37

6×6×4 vehicles, 6

8L axle, 37

8-tooth gear, 63, 63, 72

9V bricks with lights, 105

9V motors

2838, 184–185

43362, 185

47154, 186

71427, 185

Micromotor, 186–187

MINDSTORMS, 187–188

RC motor, 191

10-speed transmission, 309, 326–330

11L axle, 36

14-tooth gear, 64

16/24-tooth differential gear, 68

16L axle, 36

16-tooth gear, 64–65, 65

24-tooth gear

with clutch, 66, 66–67

with crown, 67, 67

28-tooth differential gear, 68, 69

30.4 mm × 20 mm rim, 45

36-tooth gear, 67

40-tooth gear, 67

54 mm × 30 mm wheel, 46

62.4×20 wheels, 386, 387, 390

62.4 mm × 20 mm wheel, 45

94.3×38 R tires, 52

2838 motor, 184–185

8041 set, 169

8043 Motorized Excavator set, 29

8048 Buggy set, 29

8070 Super Car set, 28, 38

8262 Quadbike set, 29

8263 Snow Groomer set, 29

8265 set, 84

8285 Crane Truck set, 29

8288 Crawler Crane set, 172

8296 set, 367

8421 Mobile Crane set, 29

8422 set, 369

8436 Truck set, 34

8448 Super Street Sensation set, 388

8466 4×4 Off-Roader set, 28

8480 Space Shuttle set, 28

8485 Control Center II set, 372

8850 Jeep set, 28

8855 Prop Plane set, 373

8865 set, 225

8880 set, 225, 300

42042 Crawler Crane set, 175

43362 motor, 185

47154 motor, 186

53983 turbine, 389

64712 wheel, 351–352

71427 motor, 185

A

AAA battery box (PF system), 196

AA battery box (PF system), 196

Ackermann steering geometry, 223–226, 224, 225

adapter plug (PF extension wires), 208, 208

adders

adding more than two motors, 336

differentials and, 334

summing torque with, 333–335

advanced mechanics. See also mechanics; transmissions; steering systems; suspension systems

3D printing, 355–361

adders, 333–336

planetary gearing, 349–353

subtractors, 336–348

tracked vehicles, 285–298

aircraft

helicopters, 372–375

planes, 372

air deflectors (trucks), 367

airtanks, 127, 127, 129

all-wheel drive (AWD), 6

angled connections, 23

annular gears, 349–350

64712 wheel, 351–352

elements suitable for use as, 350

planetary gearing, 349, 349–352

turntables and, 350–351

applied force (effort), levers, 81, 81

automated pressure switch, 141, 141–142

autovalve, 136, 136, 138

AWD (all-wheel drive), 6

axle holes, 12, 12

axle joiners, 296, 301

axle pins, 13, 14

axles, 35–38. See also suspension systems

convergence line, 227–230, 228

with differential lock, 95–96

with different steering locks, 230

driven, steered, and suspended, 270–283

driven and suspended, 252–259

driver, 56

flexible, 38

follower, 56

holding pieces at fixed angles, 35

modified, 37

multi-purpose use, 36

portal, 256–259, 388

securing with toothed half bushes, 40

standard, 36

steered and suspended, 268–270

with stops, 37

supporting securely, 158, 160

through Technic bricks, 35

B

backlash, 5, 5, 59–60

balloon tires, 46, 46

basic remote (PF system), 198, 199

with sideways lever, 201–202

with steering wheel, 200

battery box, 183

beams, 15, 15–17, 16, 17

vs. bricks, 16

connecting with bricks, 31–32

studless building with, 26

bending, 173

bevel gears, 61

differentials and, 60

double, 64, 66

reinforcing, 160

single, 64–66

blueprint ratio, 384

blueprints, 377–378

body frames, 169–171

Boeing Ch-47 Chinook model, 374

Boeing Sikorsky RAH-66 Comanche model, 374

bogies, 290, 290, 291

bricks

9V bricks with lights, 105

vs. beams, 16

connecting, 18–19, 18–19, 31–32

height, 11, 11

Technic, 11–12, 22

brick–two plates–brick combination, 23, 23

British Churchill tank, 289

Brown trusses, 173, 173–174, 174

Builder system, 70

bushes (bushings), 39–42

determining age of, 179

half bushes, 39–41

with long pin, 39, 41, 41–42, 42

regular, 41

C

cab-over-engine trucks, 366, 368, 368

camber angle, 8

Cardan joints. See universal joints

carriers (planetary gearing), 349, 349

cars, 365–366

caster angle, 8, 8, 9

catapult, 97

center of gravity, 10

center of turning radius, 227, 227

chains, 71–73

channel selector (PF system), 195, 195

chassis, 169–171, 170, 178, 229

Chebyshev (Tchebycheff’s) linkage, 87

child switches, 107

Chinese windlass (differential pulley system), 79, 79

ChromeBricks shop, 390

chroming

3D printed pieces, 360, 360

custom, 390

circular elements (modeling), 389, 389

Class 1 levers, 82, 83

Class 2 levers, 82, 83

Class 3 levers, 82, 83

clearance, 7, 7

clutches

16-tooth gear, 64–65

24-tooth gear, 66, 66–67

linear, 97, 98

collars (pins), 12

colors (models), 389–390

complete ball joint, 43

compression, 173

compressors, 131

motorized, 131, 131–135, 132, 133

rocking, 133–134

connectors

3D design, 356, 358

determining age of, 179

Technic and non-Technic, 392

constant ground clearance, 239

constant velocity (CV) joint, 245, 245

continuously variable transmissions (CVTs), 310, 331

control modules, 121–122

control unit (RC unit), 212–213

convergence line (axles), 227–230, 228

coupling motors

hard-coupling, 333, 333, 336

PF Medium motors, 334, 335

couplings

Oldham, 101–102

Schmidt, 102

crane with winch, 75–76, 75–76

crank (eccentric) mechanisms, 98, 98–99, 99

curb-to-curb turning radius, 6

CV (constant velocity) joint, 245, 245

CVTs (continuously variable transmissions), 310, 331

cylinder brackets, 126, 127

cylinders

New pneumatic system, 123

Old pneumatic system, 122

pneumatic engines, 142, 142

sliders, 148, 149–152

V2 pneumatic system, 123–124

D

dead gears, 299

dead spots, 142

Demag H135 excavator, 393, 394

dependent suspension, 238, 241

differential gears, 68, 69

differential locks, 92, 94, 94–96

differential pulley system (Chinese windlass), 79, 79

differentials

adders and, 334

bevel gears and, 60

custom, 91, 91–92, 92, 93, 94

reinforcing casings, 162–166

Dirt Grabber 1.9-inch tire, 52

distribution transmissions, 310

nonsynchronized, 310

synchronized, 310, 311

Dodge Charger (1969) model, 365

Dodge Tomahawk model, 370

Dodge Viper model

blueprints, 381

engine location, 366

scaling, 382

dots (studs), 11

double-axle turntable transmission, 110–114

double-bevel gears

12-tooth, 64

20-tooth, 66

double-sided 16-tooth gear with clutch, 65

double tackle, 77

double-wishbone independent suspension, 240–241

Dr. Dude’s YouTube channel, 152

driveline, 6

driven (live) axles, 237, 237

driven, steered, and suspended axles

heavy-duty pendular portal axle, 273–278

independent axle, 270–272

pendular axle with worm gear, 279–283

driven and suspended axles

pendular suspension with turntables, 252–255

portal axles (geared hubs), 256–259

driver (input) axle, 56, 56

driver gears, 56, 56

driveshaft, 5–6

drivetrain, 6

driving rings. See transmission driving rings

E

eccentric (crank) mechanisms, 98, 98–99, 99

Efferman (3D designer)

5-stud steering link, 356

5-stud-wide propeller, 358

11-stud-wide turntable, 356

connectors, 356

differentials, 357

helical gears, 358

Lamborghini Countach hubcap, 357

springs, 359

website, 356

worm gear, 356

efficiency, 5, 58

effort (applied force), levers, 81, 81

eight-pump compressor, 131

electric components, incorporating into mixed models, 31–32

electro-pneumatic switch, 139

E motor (PF system), 188

epicyclic gearing. See planetary gearing

even spacings, 32, 33

extendable driveshaft section, 6

extension driving ring, 302, 302

extension wires (PF system), 208, 208

F

F1 car model, 212

fantail (helicopters), 373–374

Ferrari testarossa model, 231

fixed axles, 220

flashing lights, 105–106

flexible (soft) axles, 38

floating axle (trailing arm) suspension, 243, 243, 264–267, 291, 291–292, 293

FLU (fundamental LEGO unit), 11

foam tires, 48

follower (output) axle, 56, 56

follower gears, 56, 56

Ford GT40 model, 27, 30

form vs. function in models

aircraft, 372–375

cars, 365–366

motorcycles, 369

tracked vehicles, 369–371

trucks, 366–368

four-cylinder pneumatic engines, 145, 148

four-wheel drive (4WD), 6

free planet drive, 349

friction, 4

front-wheel drive (FWD), 6

fulcrums

levers, 81

suspension systems, 238

fundamental LEGO unit (FLU), 11

FWD (front-wheel drive), 6

G

gearbox, 6, 301. See also transmissions

geared hubs (portal axles), 256–259, 388

gearing down, 55, 57

gearing up, 55, 57

gear ratios, 57–58

planetary gearing and, 353

quick reference, 59

gear reduction, 55, 57

gears, 55–56, 61–62. See also planetary gearing

8-tooth gear, 63

14-tooth gear, 64

16-tooth gear, 64–65

24-tooth gear, 66–67

36-tooth gear, 67

40-tooth gear, 67

annular gears, 349–350

64712 wheel, 351–352

elements suitable for use as, 350

planetary gearing, 349, 349–352

turntables and, 350–351

backlash, 59–60

chain compatible, 72

dead, 299

determining age of, 179

differential, 68, 68–69

double-bevel, 64–65

double-sided 16-tooth gear with clutch, 65

driver gears, 56

efficiency and, 58

examples of wear, 180

follower, 56

gear ratios, 57–58, 59

Hailfire Droid wheel gear, 67–68

idler gears, 56–57

knob wheel, 63–64

obsolete, 70

reinforcing, 158, 158, 159, 160, 160

rotational direction, 60

single-bevel, 64–66

turntables, 69–70

types of, 61–67

worm gears, 62

gear shift (8880 set), 300

Geneva mechanisms, 103, 103–104

grip (traction), 4

ground clearance, 7, 7

gun tackle, 76, 77

gyn tackle, 78

H

Hailfire Droid wheel gear, 67–68

half bushes, 39, 39–40, 41, 41

half bush pulley, 73, 74

half pins, 14

colors, 13, 14

flexible axles and, 38

in half-stud thick beam, 17, 18

using as studs, 14, 31, 31

half studs, 17

half pins with, 18

three-quarter pins with, 17, 18

half-track vehicles, 370, 371

hard-coupling. See also adders; subtractors

motors, 333, 333

switches, 107

hard plastic tracks, 286–288

heavy-duty pendular portal axle, 273–278

heavy-duty tracks, 294–298, 295

helicopters, 372–375

hockey spring, 223, 223

Hoeken’s linkage, 87

hollow tires, 47, 47

hoses, 124–125

hose connector with an axle hole, 126

non-LEGO, 128

T-pieces, 125

Hummer tire, 51

Humvee model, 30, 382

Hurbain, Philippe “Philo”, 184

hydraulic system, modifying pneumatic system into, 129

I

idler gears, 56–57, 57

i.materialise, 361

independent steered axle, 269–272

independent suspension, 238, 240, 263–264

input (driver) axle, 56, 56

interacting gears, 57

Interco IROK 1.55 tire, 51

J

Jeep Wrangler Rubicon model, 367

Jefferson, Thomas, 87

joints (Oldham couplings), 101, 101–102, 102

jumper plates, 18, 32

K

Kenworth Road Train model, 22

knob wheel, 63–64

examples of wear, 180

hard-coupling motors with, 336

L

Land Rover S2 fuel tank model, 393

Large (L) motor (PF system), 189

large linear actuators (PF system), 205–207, 206

large pulley, 73

law of the lever, 81

LED lights, 209

LEGO hub, 256, 256

LEGO pneumatic engine (LPE), 142

Leopard 2A4 tank model, 371, 393

levers, 81–82

classes of, 82–83

to linkages, 83–86

Liebherr Ltm1200 mobile telescopic crane blueprint, 380

Liebherr R944C tunneling excavator, 287, 386

liftarms. See beams

lights

flashing, 105–106

LED, 209

reverse, 104–105

turn signals, 106–109

linear actuators (PF system)

large, 205–207, 206

vs. pneumatics, 207–208

small, 207, 207

linear clutches, 97, 98

linear speed, 3

linear transmissions. See sequential transmissions

linkages, 86

Chebyshev (Tchebycheff’s) linkage, 87

Hoeken’s linkage, 87

levers to, 83–86

pantograph, 87

Peaucellier–Lipkin cell, 88

Sarrus linkage, 88–89

scissor linkage, 89

Scott-Russell linkage, 89

Watt’s linkage, 90

live (driven) axles, 237, 237

load (reaction force), levers, 81, 81

load-bearing structures

body frames, 169–171

chassis, 169–171

rails, 169–171

trusses, 172–179

longitudinal subtractors, 338, 338–343

longnose trucks, 366, 367, 368

long pins

with bushes, 15, 41–42

colors, 13, 14

LPE (LEGO pneumatic engine), 142

luff tackle, 76, 77

M

M (Medium) motor (PF system), 32, 189

Maltese cross mechanisms, 103, 103–104

manometer, 128, 128

MAN TGS truck, 368

manual control (PF system), 193–194

master switch, 107

Maus tank model, 295

mechanical advantage (pulleys), 75–79

mechanical power, 3

mechanical solutions, custom. See also mechanics

differential locks, 92, 94, 94, 95–96

differentials, 91–92, 93, 94

double-axle turntable transmission, 110–114

eccentric mechanisms, 98–99

flashing lights, 105–106

Geneva mechanisms, 103–104

linear clutches, 97

Oldham couplings, 101–102

ratchets, 96–97

reverse lights, 104–105

Schmidt couplings, 102

Scotch yokes, 99–100

stepper motors, 103

turn signals, 106–109

universal joints, 115

mechanics. See also advanced mechanics; gears; linkages; pneumatic devices; pneumatic system; structural reinforcing

chains, 71–73

levers, 81–82

classes of, 82–83

to linkages, 83–86

pulleys, 73–74

differential pulley system, 78–79

mechanical advantage, 75–79

power pulley system, 79

simple pulley system, 76–78

Medium (M) motor (PF system), 32, 189

MeltWerk, 361

meshed gears, 60

Micromotor, 186, 186–187

Micromotor pulley, 73

MINDSTORMS motors

EV3 Large motor, 188

EV3 Medium motor, 187

NXT motor, 187

mineral oil (pneumatic system), 129

MOCs (My Own Creations), 21, 30

models

aircraft, 372–375

cars, 365–366

circular elements, 389

colors, 389–390

controlling, 393–394

details, 390–393

motorcycles, 369

scaling

blueprints, 377–378

points of reference, 379

process, 379–384

size considerations, 385–386

tracked vehicles, 369–371

trucks, 366–368

wheels, 386–388

Model Team approach, 30

modified axles, 37

modules (studs), 11

Monster Truck model, 21, 241

motorcycles, 369

motorized compressors, 129, 131–135

motorized valves, 135, 135–136, 136, 137

motors, 180, 183–184

4.5V, 183

9V motors, 184–191

adders, 333–336

hard-coupling, 333, 333

PF system, 193

configuration, 193, 194

E motor, 188

Large (L) motor, 189

manual control, 193–194

Medium (M) motor, 32, 189

Servo motor, 190

XL motor, 190

RC system, 211, 212–213

subtractors, 336–348

watertight motor

new, 192

old, 191

mudguards, 387, 389

My Own Creations (MOCs), 21, 30

N

N•cm (Newton centimeters), 3

negative camber angle, 8, 8, 9, 9

neutral camber angle, 8, 8, 9

neutral toe angle, 9, 10

New pneumatic system, 118–119, 123

Newton centimeters (N•cm), 3

Nissan Skyline GT-R model, 215

nonlinear transmissions, 300

4-speed, 306–307

10-speed, 309

nonrigid studless connections, 25

non-steered axles

with differential lock, 94

toe angle, 9

nonsynchronized transmissions, 299–300

2-speed, 304

3-speed linear, 306

4-speed, 306

5-speed, 308

distribution, 310

O

obsolete gears, 70

odd spacings, 32, 33

off-road tires, 5

Oklinski, Emil “Emilus”, 393, 394

Oldham couplings (joints), 101, 101–102, 102

Old pneumatic system, 117–118, 122

open ball joint, 43

output (follower) axle, 56, 56

overdrive, 55, 57

P

Pagani Zonda C12 F sports car, 366, 377

Pagani Zonda model, 216

pantograph, 87

parallel levers (4-bar linkage), 83, 84, 85, 86

pawls (ratchet), 96, 97

Peaucellier–Lipkin cell, 88

pendular axles

portal, 273–278

steered, 268

with worm gear, 279–283

pendular suspension, 240, 242, 242–243, 243, 252–255

perpendicular connections (studfull building), 23

perpendicular gears, reinforcing, 160, 161

perspective of models, 378

Peterbilt truck, 368, 383

PF (Power Functions) system, 193

battery box, 193

channel selector, 195, 195

coupling Medium motors, 334, 335

E motor, 188

extension wires, 208, 208

IR receiver, 32

Large (L) motor, 189

LED lights, 209

linear actuators, 205–208, 206, 207

manual control, 193–194

Medium (M) motor, 32, 189

motor configuration, 193, 194

power supplies, 196–197

vs. RC system, 215–216

receivers, 194, 195, 197, 197, 198

remote controls, 184, 194–196, 198–205

Servo-controlled valve, 139, 140

Servo motor, 190

stackable plugs, 193

switches, 32, 104, 104, 106, 209

XL motor, 190

physics and engineering concepts, 3–5

pin holes, 12, 12, 13

pins, 12

axle, 13, 14

collars, 12

friction and, 12, 13–14

half pins, 14

colors, 13, 14

flexible axles and, 38

in half-stud thick beam, 17, 18

using as studs, 14, 31, 31

half studs and, 18

long pins, 13, 14, 15, 41–42

with special properties, 14

three-quarter pins, 13, 14, 17, 18

with towballs, 15

pins-and-beams method, 126

pivots (steering axis), 230

planar trusses, 172, 172, 173

planes, 372

planetary gearing, 349

advantages of, 353

annular gears, 349–352

carriers, 349, 349

gear ratios and, 353

planet gears, 349, 349

plastic tires, 48

plates

height, 11, 11

for motors, 185

play (chains), 72

pneumatic devices

automated pressure switch, 141–142

autovalve, 136, 138

electro-pneumatic switch, 139

motorized compressors, 131–135

motorized valves, 135–136, 137

PF Servo–controlled valve, 139, 140

pneumatic engines, 142–143

single-cylinder, 143–145

two-cylinder, 146–152

water pressure pump, 153–154

Zorko, Alex “Nicjasno”, 153

pneumatic suspension, 129

pneumatic system, 117

airtank, 127

with airtank and manometer, 128

control modules, 121–122

cylinder bracket, 126

cylinders, 122–124

fluid-filled, 129

hoses, 124–126

vs. linear actuators, 207–208

manometer, 128

mineral oil, 129

modifying, 128–129

New system, 118–119

Old system, 117–118

pumps, 119–120

tubes, 125

V2 system, 119

pneumatic tires, 47

points of reference, 379

portal axles (geared hubs), 256–259, 388

Portal game sentry turret model, 30

portal wheel hubs, 244, 250–252

positive caster angle, 8, 8, 9

power, 3

Power Functions system. See PF system

power pulley system, 79, 79

power supplies (PF system)

AAA battery box, 196

AA battery box, 196

rechargeable battery, 197

power take-off (PTO) connection, 126

powertrain, 6

pressure switch, automated, 141, 141

pressurized tires, 47

production code (linear actuators), 206, 206, 207

ProLine, 50

propellers, 373

PTO (power take-off) connection, 126

pulleys, 73–74

differential pulley system, 78–79

mechanical advantage, 75–79

power pulley system, 79

simple pulley system, 76–78

pumps

pneumatic system, 119–120

water pressure, 153–154

R

rack-and-pinion gearset, 219, 219

rack gear, 221

Radio Control system. See RC system

rails (stringers), 169–171, 170

Rally Block tire, 51

ratchets, 96–97

RC (Radio Control) system, 211

control unit, 212–213

motor, 191

vs. PF system, 215–216

RC proper system, 212

remote control, 213

steering attachment, 214, 214

tires, 50–52

RC4WD, 50

reach stackers, 7

reaction force (load), levers, 81, 81

rear-wheel drive (RWD), 6

receivers (PF system), 194, 195, 197, 197, 198

receiving mechanism, 6

rechargeable battery, 197

rectangular (regular) tires, 46

regular transmissions. See nonlinear transmissions

reinforced 8-tooth gear, 63, 63

reinforcement. See structural reinforcing

remotes

PF system, 194–196, 198, 198–205

RC system, 213

return rollers, 289

return-to-center steering, 222–223

reverse lights, 104–105

RG-35 4×4 MRAP model, 30, 256

ride height, 7, 7

rigid studless connections, 25, 25–26

rims, 45, 49, 293, 293

road wheels, tracked vehicles with, 293–294

ROCK CRUSHER X/T 1.9-inch tire, 51

rocking compressor, 133

Rok Lox Micro Comp, 51

rolling resistance, 4–5

rotational direction (gears), 60

rotational speed, 3

rotations per minute (RPM), 3

rotor hubs (helicopters), 374, 375

rotor-tilting mechanism, 375

RPM (rotations per minute), 3

rubber bands

use in continuously variable transmissions, 310

use with pressure switch, 141

use with pulleys, 73–74, 75

use with self-centering steering, 223

rubber rims, 293, 293

rubber tires, 48

rubber tracks, 285

Rutkowski, Marcin “Mrutek”, 375

RWD (rear-wheel drive), 6

S

Samsonite system, 70

Sarrus linkage, 88–89, 89

scaling models

blueprints, 377–378

points of reference, 379

process, 379–384

scaling ratio, 380

Scania trucks, 391

Schmidt couplings, 102, 102

scissor linkage, 89, 90

Scotch yokes, 99, 99–100

Scott-Russell linkage, 89

Sculpteo, 361

sequential transmissions, 300

2-speed, 303–305

3-speed linear, 306

4-speed, 308

5-speed, 308

continuously variable transmissions, 310

Servo motor (PF system), 190

SevenStuds (3D designer)

connectors, 356, 358

Lamborghini reventon hubcap, 357

Pagani Huayra hubcaps, 357

website, 356

Shapeways, 361

Sheepo website, 303

Sherman tank, 290

shock absorbers

flexible axles as, 38

independent suspension with, 240, 240

pendular suspension with, 241, 243

suspension travel and, 7, 8

Tatra-type suspension with, 260–262

trailing arm suspension with, 291, 293

Sikorsky MH-53 Pave Low helicopter, 373, 383

simple pulley system, 76–78

simple triangular trusses, 175, 175–177

simple trusses, 172

single-bevel gears, 64–66

single-cylinder pneumatic engines, 143–145

size considerations (modeling process), 385–386

sliders, 148, 149–152

sliding 8-tooth gear, 63

sliding worm gear, 136

slip situation, 92, 94

small linear actuators (PF system), 206, 207, 207

smooth half bush with cutout, 39, 41

soft (flexible) axles, 38

solid tires, 47, 47

solid tracks, 286–288

Soviet T-72M tank model, 294

space trusses, 172, 174

spacings, 32, 33

Spanish BMR-2

vehicle, 392

speed, 3

speed control remote (PF system), 198, 199, 203–205

spindles, 219, 219

split transmissions. See distribution transmissions

sprocket wheels, 287, 288, 288–289, 289

sprung suspension, 239

spur (straight cut) gears, 61, 61

stackable plugs (PF system), 193

standard axles, 36

standard steering hub, 244

steered and suspended axles

independent steered axle, 269–270

pendular steered axle, 268

steering system, 220

toe angle, 9

steered wheel hubs, 244, 248–249

steering arms, 219, 219, 220, 226

steering attachment (RC system), 214, 214

steering axis (pivots), 230

steering locks, 6–7, 7, 223, 230

steering shaft, 219, 219

steering systems, 219, 219–222

Ackermann steering geometry, 223–226

convergence of axles, 227–230

in extreme right/left positions, 220, 221

with fixed and steered axles, 220

without rack, 222

return-to-center steering, 222–223

straight position, 221

with three-piece tie rod, 221, 222

virtual pivots, 230–236

stepper motors, 103, 103

stop4stuff (3D designer), 356, 358

straight cut (spur) gears, 61, 61

stress (structural), 172, 173

string and pulley systems, 73–74

differential pulley system, 78–79

mechanical advantage, 75–79

power pulley system, 79

simple pulley system, 76–78

stringers (rails), 169–171, 170

structural reinforcing

choosing strongest pieces, 179–180

differential casings, 162–166

load-bearing structures, 169–179

body frames, 169–171

chassis, 169–171

rails, 169–171

trusses, 172–179

right way to reinforce, 158–162

where to reinforce, 157

why things fall apart, 155–158

worm gears, 167–168

studfull building, 22–23

advantages of, 24

alignment of pieces, 16

combining with studless building, 27–34

complex pieces, 15

disadvantages of, 24

perpendicular connections, 23

reinforcing construction, 23–24

studfull body frame, 170

studfull body frame with rails, 171

studless building, 15–16, 24

advantages of, 26

alignment of pieces, 16

beams vs. bricks, 16

combining with studfull building, 27–34

disadvantages of, 27

rigid studless connections, 25–26

studless body frame with rails, 171

studless frames and differentials, 162

studless frames and rails, 170

studless transverse subtractor, 347–348

studs, as unit of measurement, 11

subtractors, 336–337

longitudinal, 338–343

reasons to use, 337–338

transverse, 344–348

sun gear, 349, 349

surfaces, 4

suspended axles

chassis with eight wheels and, 239

chassis with four wheels and, 238

chassis with six wheels and, 239

driven, steered, and suspended axles, 270–283

driven and suspended axles, 252–259

steered and suspended axles, 268–270

suspension systems

constant ground clearance, 239

dependent suspension, 238

double-wishbone independent suspension, 240–241

driven, steered, and suspended axles, 270–283

driven and suspended axles, 252–259

driven axles, 237

fulcrums, 238

independent suspension, 238, 263–264

pendular suspension, 242–243

sprung, 239

steered and suspended axles, 268–270

Tatra-type suspension, 241–242, 260–262

tracked vehicles, 290–293

trailing arm suspension, 243, 264–267

unsprung, 239

wheel hubs, 244–252

suspension travel, 7–8

Swedish Hagglunds BV 206 model, 370

switch-airtank-compressor combination, 141

switches

automated pressure, 141–142

child, 107

coupling with half bushes, 40

electro-pneumatic, 139

master, 107

PF system, 32, 104, 104, 106, 209

synchronized transmissions, 299–300

2-speed, 303–305

4-speed, 307, 307–308

10-speed, 309

continuously variable transmissions, 310

distribution, 310, 311

Szymanski, Maciej “dmac”, 135

T

T34 tank model, 289

T-72M tank model, 371, 390, 391

Tamiya USA, 50

Tatra-type suspension, 8, 239, 241, 241–242, 242, 260–262

Tchebycheff’s (Chebyshev) linkage, 87

Technic bricks, 11–12, 22. See also bricks

Technic Racing Medium rim, 50, 51

Technic Racing wheel, 387

tension, 72, 173

Thingiverse, 361

threaded axles, 37

threefold purchase, 78

three-quarter pins, 13, 14, 17, 18

tie rods, 221–222

Tiger 2 tank model, 19

tires

94.3×38 R, 52

hollow, 47

material, 48

off-road, 5

RC tires, 50–52

rolling resistance, 4

shape, 46

solid, 47

traction (grip), 4, 4

toe angle, 9–10

toothed half bushes, 39, 40, 40

torque, 3. See also axles; gears; pulleys

chains and, 73

summing with adders, 333–335

torque ratios. See gear ratios

torsion, 173

torsion bars, 292, 292, 293

towballs, 15

tower crane, 178, 178–179, 179

Tow Truck 2 model, 171

tow truck model, 386

tracked vehicles

custom heavy-duty tracks, 294–298

form vs. function, 369–371

hard plastic tracks, 286–288

with road wheels, 293–294

rubber tracks, 285

simple, 337

subtractor’s input and, 337

suspension systems, 290–293

tracked wheel systems, 288–290

tracked wheel systems, 288–290

tracks, 286–288

traction (grip), 4

trailing arm (floating axle) suspension, 243, 243, 264–267, 291, 291–292, 293

transmission changeover catch, 300, 301

transmission driving rings, 110, 110, 300, 300–303, 301, 302, 303

transmissions, 6

2-speed, 299

linear heavy duty, 304, 312–314

orbital, 305, 316

ratchet, 305, 317

RC motor, 304, 314–315

synchronized, 303, 311

3-speed linear, 306, 318–319

4-speed, 320–325

double-lever, 306

RC motor, 308

synchronized, 307, 307

5-speed linear, 308

10-speed, 309, 326–330

continuously variable, 310, 331

distribution transmissions, 310

nonsynchronized, 310

synchronized, 310, 311

nonlinear transmissions, 300

4-speed, 306–307

10-speed, 309

nonsynchronized transmissions, 299–300

2-speed, 304

3-speed linear, 306

4-speed, 306

5-speed, 308

distribution, 310

sequential transmissions, 300

2-speed, 303–305

3-speed linear, 306

4-speed, 308

5-speed, 308

continuously variable transmissions, 310

synchronized transmissions, 299–300

2-speed, 303–305

4-speed, 307, 307–308

10-speed, 309

continuously variable transmissions, 310

distribution, 310, 311

transverse subtractors, 344, 344–348

tread hubs, 285, 285

triangular trusses

simple, 175–177

triangular Warren trusses, 174–175, 175

trucks, 366–368

trusses, 172

Brown trusses, 173–174

choosing, 177–179

simple triangular trusses, 175–177

triangular Warren trusses, 174–175, 175

Warren trusses, 174

tubes, 125

turbine engine, 373

turning radius (turning circle), 6

turn signals, 106–109

turntables, 68, 69, 69–70, 252–255, 350–351

two-cylinder pneumatic engines, 145, 146–152, 149

U

u-joints. See universal joints

units and pieces

beams, 15, 15–17, 16, 17

bricks, 11, 11–12, 18–19, 18–19

half studs, 17

pins, 12–15

plates, 11

studs, 11

universal joints, 42–43

3-stud-long, 43

4-stud-long, 43

complete ball joint, 43

custom, 115, 115

at different angles, 42

driveshaft, 6

open ball joint, 43

secured against cracking with round plates, 43

unsprung suspension, 239

unsuspended axles, 238, 239

V

V2 pneumatic system, 119, 123–124

valves

autovalve, 136, 138

motorized, 135, 135–136, 136, 137

PF Servo–controlled, 140

vehicular concepts, 5–10

virtual pivots, 230–231

large, 233–236

small, 232–233

top-down view, 231

voltage, 3

W

W (watts), 3

wall-to-wall turning radius, 6

Warren trusses, 174–175

water pressure pump, 153–154, 154

Watertight motor

new, 192

old, 191

watts (W), 3

Watt’s linkage, 86, 90

weak links (structural), 156, 156

wedge belt wheels, 73, 74, 293, 293, 294

weight, efficiency and, 5

weight distribution, 10

wheeled steering systems. See steering systems

wheeled suspension systems. See suspension systems

wheel hubs, 244–245

connecting to rims, 245

portal, 250–252

pre-2011, 245–246

regular, 247

steered, 248–249

types of, 244

wheels, 45

8448 Super Street Sensation set, 388

camber angle, 8

caster angle, 8, 9

choosing for model, 386–388

portal axles, 388

RC tires, 50–52

rims, 49

size, 48–49

sprocket, 287, 288, 288–289, 289

tires, 46–48

toe angle, 9–10

wedge belt wheels, 73, 74, 293, 293, 294

worm gears, 62

examples of wear, 180

locking mechanism with, 96

pendular axle with, 279–283

reinforcing, 167, 167–168

X

XL motor (PF system), 190

Z

Zorko, Alex “Nicjasno”, 153

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52.14.17.40