27. System Management, Maintenance, and Repair
Chapter objectives
1. Learn the Basics in the Chapter Overview
2. Learn the Elements of System Management
3. Learn how to Minimize System Maintenance and Repair
4. Take a Test on System Management, Maintenance, and Repair
CHAPTER OVERVIEW
In this chapter, how to manage the Alarm/Access Control System, including Database Management, merging Databases of different systems on a common Corporate Campus, and Alarm Management and Reports will all be discussed.
The difference between Maintenance and Repair, what resources are necessary for good system maintenance, and how to set up a sound system maintenance program will be reviewed. The need for System As-Build Drawings, what they should contain, and how Wire Run Sheets can help the Maintenance Technician will also be discussed.
System Infant Mortality, how to provide well for Emergency Repairs, and how to keep that need as small as possible will be covered. Various Maintenance Contracting Options including an In-house Technician, an Extended Warranty, an Annual Maintenance Agreement, or On-call Maintenance and Repairs will all be discussed.
This chapter discusses how to manage the Alarm/Access Control System, including Database Management, merging Databases of different systems on a common Corporate Campus, Alarm Management, and Reports.
The difference between Maintenance and Repair, what resources are necessary for good system maintenance, and how to set up a sound system maintenance program, are discussed as well as the need for System As-Build Drawings, what they should contain, and how Wire Run Sheets can help the Maintenance Technician.
Also covered are System Infant Mortality, how to provide well for Emergency Repairs, and how to keep that need as small as possible. Various Maintenance Contracting Options, including using an In-House Technician, an Extended Warranty, an Annual Maintenance Agreement, or On-Call Maintenance and Repairs are presented.
Keywords: As-Built, Campus, Database, Emergency, Maintenance, Management, Repair, Reports, Warranty
Author Information:
Thomas L. Norman, CPP, PSP, CSC, Executive Vice President, Protection Partners International

Management

Alarm/Access Control Systems are fundamentally business management systems; however, instead of managing profit-producing activities, they manage risk-reducing activities. The quality of systems management can vary greatly from one organization to another. What can you do to promote good system management?

Database Management

The heart of the system is the data it produces and feeds to management. Those data are contained in and distributed from the system's database. The fundamental requirement of good system management is good database management.
Although most Alarm/Access Control System databases are pretty well conceived, it is important to ensure that bad data do not creep into the system. Bad data can include:
• Access Credential Holders who no longer work for the company
• An accumulation of False or Nuisance Alarms
• An accumulation of system errors (communication errors, etc.)
It is imperative to keep Access Control System databases free of outdated card-holders. This can happen naturally as employees leave the company if the card-holders are not quickly marked as terminated. It can happen much more quickly if the database includes visitors whose unreturned cards are not immediately voided. I know of one system where this occurred and the company ended up ordering an additional 5,000 visitor cards within a few months of its initial operation. As the database grows in size, each additional card can cause the system to operate more slowly. Over time, the system may become slower and slower, and eventually crash.
Similarly, an accumulation of false and nuisance alarms, or system error reports, when left unchecked can obscure real problems with the system. Most people know that the purpose of the alarm system is to notify the security console operators of an alarm, but fewer realize that it has a second purpose — to allow the operators to see system reliability trends that need attention. When false and nuisance alarms and system error reports go unchecked it is common for operators to ignore actual alarms and for the system to go into a general state of disrepair that affects its ability to do its primary job.

Merging Databases of Different Systems on a Common Corporate Campus

As systems grow many organizations discover that different buildings in their organization are operated by different access control systems. This can happen even on a common campus. At some time, the organization may want to consolidate its access control system operations. While this is simple when all buildings are on the same access control system, it is complicated when they are different systems. Typically, a common desire is to have the access cards of both systems useable in both, without having to manually enter and maintain both databases individually.
One effective way to do this is to use one of the systems as the enrollment and card management source for both. Then, a daily update from that one system to the other can ensure that both access databases are in sync. This requires that a script be written to adjust the data fields of the controlling system to write its data into a transfer database that is formatted in a compatible format to the second system. Then the second system can be updated daily, or with each record update of the controlling system's database.

Alarm Management

After the Access Control Database, the Alarm Database is the second important product of the Alarm/Access Control System. It can be used to notify management of active alarms, and help management determine vulnerabilities in the facility.
A prevalence of alarm events at a particular location can mean that the system needs a redesign, or when such alarms occur unusually, that someone is testing your intrusion detection capabilities. In any event, false or nuisance alarms are a signal that something systematic should be done to remedy the problem.

Reports

The heart of Alarm/Access System usefulness lies in its ability to generate reports that can uncover trends and generate reductions in risks for the organization. Critical reports include:
• Alarm Reports (see the section Alarm Management)
• Access Control System Exception Report (which valid cards in the system have not been used in the last 30 days?)
• System Errors Report (what's not working in the system?)
• Correlations between reports of losses and alarm/access control system reports (which employee, contractor, or visitor was present at each theft of laptops in a given department?)
• Correlations with other systems (facial recognition of unescorted visitors correlated to losses).
By using system reports, especially in conjunction with other systems, you can uncover potential risks that would otherwise go unnoticed.

Maintenance and Repair

Every system needs occasional maintenance and repair. The manner in which you do it can result in good or poor system performance or poor and in low or high costs. In this section we will begin by discussing system documentation, which is the basis of all good maintenance, and then we will discuss methods for performing maintenance and repairs in an effective and cost-effective manner.

System As-Built Drawings

Nothing beats a good set of security system drawings for clarity about how a system is designed and installed. A good set of As-Built drawings begins with a good set of design drawings, which are updated by the Field Foreman with actual “As-Built” conditions.
A good set of As-Built drawings should include:
• A Title Sheet including a drawing list and information relevant on all other sheets
• Several sheets of Schedules (spreadsheets) including:
• Cable Schedules
• Circuit Schedules for each system
• Power Circuit Schedules
• Conduit Schedules
• Equipment Schedules
• Floor Plans showing:
• The background (floor plan)
• Locations of all security devices including their device names
• Detail Callouts (references to other drawings that expand on information on this drawing)
• Conduit paths with sizes and possibly fills (which wires are in what conduits)
• Fields of view of video cameras
• Physical Details
• Mounting for all devices in all locations (typical mounting devices most common)
• Notes on mounting, powering, etc.
• Console and Rack Elevations
• Equipment Cabinet Elevations
• Single-line Diagrams of Each Security System Element
• Alarm/Access Control System
• Digital Video System
• Security Intercom System
• Digital Infrastructure
• Power Infrastructure
• Riser Diagram
- Conduit Risers
- Power Riser
• Wiring Diagrams
• Typical Wiring Diagrams for:
- Cameras
- Card Readers
- Locks
- Alarm Devices, etc
- Workstations
• Custom Wiring Diagrams for:
- Equipment Cabinets
- Equipment Racks
- Consoles
- Servers, etc.
Each cabinet or rack should have a pouch on the inside of its door with relevant drawings to the equipment in that cabinet, which should typically include:
• Wire Run Sheets for the Cabinet
• Floor Plan(s) for devices served by the cabinet
• Appropriate Single-line Diagram
• Appropriate Wiring Diagram

Wire Run Sheets

Another way to document wiring is by using Wire Run Sheets. A Wire Run Sheet is a spreadsheet that includes each cable in the system and its component wire colors and connection points (source to destination). A Wire Run Sheet will include:
• Location of Source (Floor Plan Drawing, Building, Department, Floor, etc.)
• Type of Circuit (video, card reader, lock power, etc.)
• Source Equipment (device name like LPS-3 [Lock Power Supply 3])
• Source Equipment Connector
• Destination Equipment Connector
• Destination Equipment
• Location of Destination Device
This is done for every circuit in the system. Wire Run Sheets are usually assembled according to the devices to which their wires connect. For example, in a pouch inside the door of every equipment rack or cabinet there is a Wire Run Sheet for the cables in that rack or cabinet.

System Infant Mortality

The most common time for electronic components to fail is when they are fresh from the box. In the electronics manufacturing business, this is called infant mortality. Every electronic product including camera phones to spacecraft suffers from varying degrees of infant mortality. The degree of quality control in manufacturing processes will determine the percentage of products that suffer from infant mortality, but all products suffer from it to some degree.
Installing contractors should be aware of infant mortality and have some spare products on hand to handle failures that occur soon after a product is installed.

Maintenance versus Repairs

To people who are new to the installation or management of Alarm/Access Control Systems, the terms maintenance and repair are often used interchangeably; in fact, although maintenance and repair are similar, they are also different.
Maintenance is the act of monitoring and evaluating a system's operational condition and readiness and making such adjustments as may be required to keep it in good working order, whereas Repair is the fixing of the system when it malfunctions.
A surprising number of system owners wait for the system to malfunction before calling the installing contractor for a repair. This habit results in a system that is perceived as unreliable and, in fact, is unavailable for its duty until repairs are conducted. It also usually results in higher cost than is necessary to keep the system well maintained.

Scheduled Maintenance

The best way to keep a system well-maintained is to set up a Scheduled Maintenance program. Surprisingly, well-maintained systems need little, if any, repairs. There are a variety of ways to set up a good Scheduled Maintenance program, but the essentials include:
• The Maintenance Tech should visit the system at least once every two months.
• He should look at error reports and evaluate why they are happening.
• He should open cabinets and see that there is no accumulation of dust, moisture, insects, etc.
• He should note any changes in wiring such as other contractors interfering with the system's wires while they are working on their own systems.
• He should look at alarm reports and look for nuisance or false alarms.
• He should address any deficiencies found.

Emergency Repairs

The Maintenance Agreement should also include provisions for Emergency and Non-Emergency Repairs, as well as Scheduled Maintenance. At some time, every system needs an emergency repair; however, not all repairs are emergencies. The maintenance agreement should define what is an emergency repair (cannot operate system), and what is a non-emergency repair (portion of system not working but its operation is not immediately critical).
The maintenance technician should be required to respond to emergency repairs within a suitable time frame (usually four hours after declaring the emergency), and should bring the system back into operation within a certain amount hours after arriving (typically within eight hours). It is important that either the system owner or maintenance service agency should stock critical spare parts for this purpose. For example, we recommend having a back-up workstation programmed and ready to go just by swapping it out with a bad workstation.
Spares for typical replacement parts should be kept in stock at the client's facility. This should include one spare card reader, door position switch, lock, request-to-exit device, and camera of each type.

Maintenance Contracting Options

The owner of the system should create a Maintenance Agreement to ensure that the system is well maintained. But how does he do that? What are the options open to him? The most common options are listed next.

In-house Technician

The system owner can hire an in-house technician who is an employee to keep the system well maintained. This is often done on larger systems, where the cost to contract out to maintain the systems of a number of buildings on a campus or on multiple campuses could create an extraordinary budget.
Selecting the right in-house technician can be difficult. Ideal qualifications should include:
• Familiar with and ideally certified in the type of equipment at your site
• Best if the technician has experience in both installation and repair
• Someone with an active interest in the systems, not just looking for a paycheck
• At least 5 years experience (you want him to have seen and repaired just about every common problem out there)
The contractor or consultant may be able to help you find a good technician or you can advertise. It is important to check references carefully, looking for
• Reliability
• Troubleshooting and Repair Skills
• Good Work Practices
• Good Wiring Practices
• Good Documentation Practices
The technician should be tasked with testing and maintaining the system daily, with keeping current records on the condition of all elements of the system, and setting up and maintaining a routine maintenance schedule. The technician should also set up a life cycle replacement schedule for all components of the systems.

Extended Warranty

The installing contractor may be asked to offer an Extended Warranty. This should include all of the elements of the original warranty, and extend its time duration for up to three years.

Annual Maintenance Agreement

Similar to the Extended Warranty, the installing contractor should be asked to quote a Renewable Annual Maintenance Agreement that should cover all parts and labor. The requirements stated earlier are a good starting point for the terms of the agreement. This may be the most economical way to keep a system well maintained.
The advantage of the Renewable Annual Maintenance Agreement is that the original installing contractor is the one servicing the system. He knows it well and has been through every start-up problem, so he knows what to expect and where to find everything.

On-call Maintenance and Repairs

The last option is to cross your fingers and pray that nothing goes wrong. When they do, you can call the installing contractor to hurry out to fix things. This always appeals to system owners because they somehow think that they are saving money. What they are doing is buying the most expensive repair per hour (remember, they will be the last on the priority list after those owners with contracts). Also, the repair technician will be unfamiliar with the system because he is not there regularly, so it will take longer to find and fix the problem.

Chapter Summary

1. Alarm/Access Control Systems are fundamentally business management systems.
2. The fundamental requirement of good system management is good database management.
3. It is imperative to keep Access Control System databases free of old outdated card-holders.
4. Similarly, when left unchecked, an accumulation of false and nuisance alarms or system error reports can obscure real problems with the system.
5. After the Access Control Database, the Alarm Database is the second important product of the Alarm/Access Control System.
6. The heart of Alarm/Access System usefulness lies in its ability to generate reports that can uncover trends and generate reductions in risks for the organization.
7. Every system needs occasional maintenance and repair. The manner in which you do it can result in a good or poor system performance, and in low or high costs.
8. Nothing beats a good set of security system drawings to clarify how a system is designed and installed.
9. Each cabinet or rack should have a pouch on the inside of its door with relevant drawings to the equipment in that cabinet.
10. A Wire Run Sheet is a spreadsheet that includes each cable in the system and its component wire colors and connection points (source to destination).
11. Installing contractors should be aware of infant mortality and have some spare products on hand to handle failures that occur soon after a product is installed.
12. Maintenance is the act of monitoring and evaluating a system's operational condition and readiness and making such adjustments as may be required to keep it in good working order, whereas Repair is the fixing of the system when it malfunctions.
13. The best way to keep a system well maintained is to set up a Scheduled Maintenance program.
14. The Maintenance Agreement should also include provisions for Emergency and Non-Emergency Repairs, as well as Scheduled Maintenance.
15. Maintenance Contracting Options include:
• In-house Technician
• Extended Warranty
• Annual Maintenance Agreement
• On-call Maintenance and Repairs
Q&A
1) Alarm/Access Control Systems are fundamentally
a. Business management systems
b. Building management systems
c. Digital Video Systems
d. None of the above
2) The heart of the system is the
a. CPU
b. Access Control Panel
c. Scheduler
d. Data it produces and feeds to management
3) It is imperative to keep Access Control System databases free of
a. Bad electrons
b. Old power supplies
c. Old outdated card-holders
d. Old reports
4) An accumulation of false and nuisance alarms, or system error reports, when left unchecked
a. Can cause users to ignore card readers
b. Can obscure real problems with the system
c. Can obscure card-granting requests
d. None of the above
5) After the Access Control Database, the ________________ is the second important product of the Alarm/Access Control System.
a. Alarm Database
b. Schedule
c. Access Zones
d. None of the above
6) The heart of Alarm/Access System usefulness lies in its ability to
a. Generate alarms that guards can respond to
b. Generate reports that can uncover trends and generate reductions in risks for the organization
c. Generate Photo ID cards
d. None of the above
7) By using system reports, especially in conjunction with other systems, you can
a. Uncover potential risks that would otherwise go unnoticed
b. Uncover people trying to get access without using cards
c. Uncover power supply problems
d. None of the above
8) Nothing beats a good set of security system drawings for
a. Helping Project Managers to repair the system
b. Helping Maintenance Technicians to Program the system
c. Clarity about how a system is designed and installed
d. None of the above
9) A Wire Run Sheet is a spreadsheet that includes:
a. Every device in the system and the conduits that it connects to
b. Each cable in the system and its component wire colors and connection points (source to destination)
c. Both a and b
d. Neither a nor b
10) The most common time for electronic components to fail is when
a. They are 7 years old
b. They are fresh from the box
c. They are over-used
d. None of the above
11) Maintenance is the act of monitoring and evaluating a system's operational condition and readiness and making such adjustments as may be required to keep it in good working order, whereas Repair is …
a. The maintenance of the system when it is scheduled
b. The fixing of the system when it malfunctions
c. Both a and b
d. Neither a nor b
12) The best way to keep a system well maintained is to set up
a. A schedule of devices
b. A Riser Diagram
c. A set of as-builts
d. A Scheduled Maintenance program
13) Maintenance Contracting Options include:
a. In-house Technician
b. Extended Warranty
c. On-call Maintenance and Repairs
d. All of the above
Answers: 1) a, 2) d, 3) c, 4) b, 5) a, 6) b, 7) a, 8) c, 9) b, 10) b, 11) b, 12) d, 13) d
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