After reading this chapter, you will be able to understand:
Cost concepts
Classification of costs
Types of costing
Methods of costing
Elements of cost
Cost accounting is concerned with cost and is therefore necessary to understand the meaning of the term ‘cost’ in a proper perspective. In general, cost means the amount of expenditure (actual or notional) incurred on, or attributable to, a given thing or activity. However, the term cost cannot be defined exactly. Its interpretation depends upon factors like nature of business or industry and the context in which it is used.
The term cost means the amount of expenses incurred on or attributable to a specified thing or activity. According to the Institute of Cost and Work Accounts (ICWA) India, cost is the ‘measurement in monetary terms of the amount of resources used for the purpose of production of goods or rendering services’.
With reference to production/manufacture of goods and services cost refers to the sum total of the value of resources used like raw material, labour and expenses incurred in producing or manufacturing a given quantity.
Note: The word cost cannot be understood independently and has to be understood in relation to a particular product, thing or service.
Initially, business houses considered factory cost, office cost and cost of sales for determining the cost of a product. Now, business has grown to an extent where selling and distribution expenses cannot be ignored while calculating the cost of a product. Thus, costs include ‘prime cost’, factory cost, cost of production, cost of goods sold and cost of sales.
The total costs are classified into three elements: They are material, labour and other expenses. These elements are further analysed into different elements as shown in the following diagram:
Direct materials are those that can be directly identified in a product. These materials become a major part of the product. These materials can be directly seen. Limestone in chalk pieces, wood in furniture and bricks in houses are examples. The following are considered as direct materials: (i) all raw materials, (ii) specially purchased material for a special job and (iii) primary packing materials.
In other words, direct materials are materials that can be easily identified and related with specific products, jobs and processes. Timber as a raw material for making furniture, cloth for making garments, sugarcane for making sugar, gold/silver for making jewellery, etc., are some examples of direct materials.
A material that the forms part and parcel of a finished product and that can be assigned to a particular unit is known as a direct material. Direct material is also known as ‘process material’, prime cost material, ‘production material’, ‘stores material’, ‘constructional material’, etc.
It is labour expended/spent in converting raw materials into finished goods. Wages given to workers who are engaged in converting raw material into finished goods comes under direct labour. Direct labour is also known as direct wages, ‘productive labour’, ‘process labour’ or prime cost labour. The following are considered as direct labour:
In other words, direct labour is labour that is directly involved in the production of a commodity. It can be easily identified and related with a specific product, job, process and activity. Direct labour cost is easily traceable to specific products. Direct labour varies in direct proportion with the volume of output. It is also known as process labour, productive labour, ‘operating labour’, direct wages, ‘manufacturing wages’, etc. Examples for direct wages are as follows: cost of wages paid to a sculptor for making a statue, cost of wages paid to a carpenter for making furniture, cost of a tailor producing readymade garments, and cost of a washer in dry cleaning.
The labour that actively and directly takes part in producing a particular commodity is called direct labour.
Expenses that can be directly identified and allocated to cost centres or cost units are called direct expenses. They include expenses other than direct material and direct labour, which are incurred in manufacturing a product.
Direct expenses are also known as ‘chargeable expenses’, prime cost expenses, ‘productive expenses’ or ‘process expenses’. The following are considered direct expenses:
These are the expenses that can be directly, conveniently and wholly allocated to specific cost centres or cost units. Examples of such expenses are as follows: hiring some special machinery required for a particular contract, cost of defective work incurred in connection with a particular job or contract, etc.
Hiring of special machinery; cost of special designs or patterns; the fee paid to architects, surveyors and other consultants; inward carriage and freight charges on special material; and the cost of patents and royalties are some examples of direct expenses.
Materials that cannot be identified as part of a product are called indirect materials. The following are considered indirect materials: (i) cotton waste, (ii) brooms, (iii) lubricants, (iv) cleaning materials and (v) materials for repairs and maintenance.
An indirect material is a material that cannot be easily and conveniently identified and related with a particular product, job, process and activity. Consumables stores, oil and waste, and printing and stationery are some examples of indirect materials. Indirect materials are used in the factory, office, or the selling and distribution departments.
The material that is used for purposes ancillary to business and that cannot be conveniently assigned to specific physical units is termed indirect material.
Wages that cannot be directly identified with a product are called indirect labour. The following are considered indirect labour: wages paid to those workers who assist in production, namely, who are indirectly involved in production, including (i) salary for supervisors, (ii) salary for storekeepers and (iii) salary for clerical staff.
Labour employed for the purpose of carrying out tasks that are indirectly related to goods produced or services provided is indirect labour. Such labour does not alter the construction, composition or condition of a product, although they form part of the product. It cannot be practically traced to specific units of output.
Wages of storekeepers, foremen and timekeepers; directors’ fees; salaries of salesmen and works manager; etc., are examples of indirect labour costs. Indirect labour is used in the factory, office or the selling and distribution divisions.
Indirect labour is labour that cannot be easily identified and related with a specific product, job, process or activity. It includes all labour not directly engaged in converting raw materials into finished products. It may or may not vary directly with the volume of output.
Labour employed for the purpose of carrying out tasks incidental to goods or services provided is indirect labour.
Expenses that are not directly identified with a product are called indirect expenses. The following are considered indirect expenses: (i) factory rent; (ii) factory insurance; (iii) factory depreciation; and (iv) plant repair, maintenance and insurance. All indirect materials, indirect labour and indirect expenses are called overheads. Overheads in general refer to all expenses incurred in connection with the general organization of the firm. Overheads are broadly classified into (i) factory overheads, (ii) administration overheads and (iii) selling and distribution overheads.
These are the expenses that cannot be directly, easily and wholly allocated to specific cost centres or cost units. All indirect costs other than indirect material and indirect labour are termed indirect expenses. Thus, indirect expenses = indirect cost − indirect material − indirect labour.
Indirect expenses are treated as a part of overheads. Rents, rates and taxes of building, repair, insurance and depreciation on fixed assets, etc., are some examples of indirect expenses.
Write the name of the element against each statement:
The term overhead includes indirect material, indirect labour and indirect expenses. Thus, all indirect costs are overheads. A manufacturing organization can be divided broadly into the following three divisions:
Factory or works, where production is done
Office and administration, where routine as well as policy matters are decided
Selling and distribution, where products are sold and finally dispatched to customers
Overheads may be incurred in a factory, an office or the selling and distribution divisions. Thus, overheads may be of three types.
The term overhead has a wider meaning than the term indirect expenses. Overheads include the cost of indirect material, indirect labour and indirect expenses. This is the aggregate sum of indirect material, indirect labour and indirect expenses.
Overheads are classified into the following three categories:
Expenses incurred in the production of goods in the factory are known as factory overheads. Such costs are concerned with the running of the factory or plant. Factory overheads include indirect material, indirect labour and indirect expenses incurred in the factory. Some examples are as follows:
In short, indirect material used in a factory such as lubricants, oil, consumable stores, etc.; indirect labour such as that by gatekeeper, timekeeper, works managers, etc.; and indirect expenses such as factory rent, factory insurance, factory lighting, etc., are called overheads.
These expenses are related to the management and administration of businesses. They are incurred in the direction and control of an undertaking. These represent the aggregate of the cost of indirect material, indirect labour and indirect expenses incurred by the office and the administration department of an organization. Some examples are as follows:
Selling and distribution overheads are incurred in the marketing of a commodity, securing orders for goods, dispatching goods sold or making efforts to find and retain customers. These expenses represent the aggregate of indirect material, indirect labour and indirect expenses incurred by the selling and distribution department of the organization.
These overheads have two aspects: (i) procuring orders and (ii) executing the orders. Based upon this concept, selling and distribution overheads are studied separately.
Indirect costs incurred in relation to the procurement of sales orders are termed selling overheads. Some examples of selling overheads are as follows:
Indirect costs incurred in the execution of sales order is termed distribution overheads. Some examples of distribution overheads are as follows:
Elements of cost
Classification of costs means the grouping of costs according to their common characteristics. The important methods of classification of costs are as follows:
Production cost: The cost of sequence of operations, which begins swith supplying materials, labour and services and ends with the primary packing of a product.
Selling cost: The cost of seeking to create and stimulate demand (sometimes termed marketing) and of securing orders.
Distribution cost: It is the cost that is incurred in sending goods from the place of manufacture to their ultimate users. It also includes expenditure incurred in transporting articles to central or local storage. Distribution costs include the expenditure incurred in moving articles to and from prospective customers as in case of goods on sale or return basis. In the gas, electricity and water industry, distribution means pipes, mains and services, which may be regarded as the equivalent of packing and transportation.
Administrative cost: It is the cost incurred in running an office where the formulation of policy, direction of the firm and controlling of operations are carried out.
Research cost: The cost of researching for new or improved products, new applications of materials or improved methods.
Development cost: The cost of the process that begins with the implementation of the decision to produce a new or improved product or to employ a new or improved method and ends with commencement of formal production of that product or by that method.
Pre-production cost: The part of development cost incurred in making a trial production run preliminary to formal product.
Conversion cost: The sum of direct wages, direct expenses and the overhead cost of converting raw materials to the finished stage or converting a material from one stage of production to the next. (Note: In some circumstances, this phrase is used to include any excess material cost or loss of material incurred at a particular stage of production.)
Per unit fixed cost varies with change in the volume of production. If production increases fixed cost per unit decreases and with decrease in production the fixed cost per unit increases. Rent and insurance of building, depreciation on plant and machinery, salary of employees, etc., are some examples of fixed costs.
Variable costs are costs that vary directly in proportion to changes in the volume of output. The cost that increases or decreases in the same proportion as the units produced is termed
variable cost. Direct material, direct labour, direct expenses and variable overheads are some examples of variable costs.
The distinction between controllable and uncontrollable costs is not very sharp and is sometimes left to individual judgment. In fact, no cost is uncontrollable; it is only in relation to a particular individual that we can specify a particular cost to be either controllable or uncontrollable.
For ascertaining cost, the following types of costing are usually used:
Uniform costing: When a number of firms in an industry agree among themselves to follow the same system of costing and adopt common terminology for various items and processes, they are said to follow a system of uniform costing.
Marginal costing: It is defined as the ascertainment of marginal cost by differentiating between fixed and variable costs. It is used to ascertain the effect of changes in volume or type of output on profit.
Standard costing: It is the name given to the technique whereby standard costs are predetermined and subsequently compared with recorded actual costs. It is thus a technique of cost ascertainment and cost control.
Historical costing: It is the ascertainment of costs after they have been incurred. This type of costing has limited utility.
Direct costing: It is the practice of charging all direct costs to operations, processes or products leaving all indirect costs to be written off against the profits that they raise.
Absorption costing: It is the practice of charging all costs, both variable and fixed costs, to operations, processes or products. This is different from marginal costing for which fixed costs are excluded.
Different industries follow different methods of costing because of differences in the nature of their work. The various methods of costing are the following:
Job costing: The system of job costing is used when production is not highly repetitive and, in addition, consists of distinct jobs so that the material and labour costs can be identified by order number. This method of costing is very common in commercial foundries, drop forging shops and plants making specialized industrial equipment. In other words, job costing is used when the cost of each job is ascertained separately. It is suitable in all cases where work is undertaken on receiving a customer's order, like a printing press, motor workshop, etc.
Batch costing: It is an extension of job costing. It is practised where jobs are arranged in different batches. This method is particularly suitable for general engineering factories and pharmaceutical industries.
Contract costing: Contract costing is not different from job costing. A contract is a big job, whereas a job is a small contract. The term is usually applied where large-scale contracts are carried out. Shipbuilders, printers, building contractors, etc., use this system of costing. Job or contract costing is also termed terminal costing. It is suitable for firms engaged in the construction of bridges, roads, buildings, etc.
Single or output costing: In this method, cost per unit of output or production is ascertained and the amount of each element constituting such costs is determined. In cases where products can be expressed in identical quantitative units and where manufacture is continuous, this type of costing is applied. The method is suitable in industries like brick making, collieries, flour mills, paper mills, cement manufacturing, etc. Here, the cost of a product is ascertained, the product being the only one produced like bricks, coal, etc.
Process costing: The cost of completing each stage of work is ascertained, like the cost of making pulp and the cost of making paper from pulp. Process costing aims at calculating the cost at each stage through which a product passes in its production process. This system of costing is suitable for the extractive industries, for example, chemical manufacture, paints, foods, explosives and soap making.
Operation costing: Operation costing is a further refinement of process costing. The system is employed in industries where mass or repetitive production is carried out. This procedure of costing is broadly the same as process costing except that in this case cost unit is an operation instead of a process. It is used in the case of concerns rendering services like transport, supply of water, retail trade, etc.
Multiple costing: It is a combination of two or more methods of costing discussed in the preceding list items. The whole system of costing is known as multiple costing. Under this system, the costs of different sections of production are combined after finding out the cost of each and every part manufactured. The system of ascertaining cost in this way is applicable when a product comprises many assailable parts. As various components differ from each other in a variety of ways such as price, materials used and manufacturing processes, a separate method of costing is employed in respect of each component. The type of costing in which more than one method of costing is employed is called multiple costing.
Standard costing: Standard costing is a system under which the cost of a product is determined in advance on certain predetermined standards. It may be used as a basis for price fixing and for cost control through variance analysis.
Marginal costing: It is nothing but the study of variable costs. It is a technique in which allocation of expenses are restricted to those expenses that arise as a result of production. This technique is useful in manufacturing industries with varying levels of output.
Differential cost (incremental and decremental costs): The difference in total costs between two alternatives is termed differential cost. In case the choice of an alternative results in an increase in total cost, such increased costs are known as incremental costs.
Imputed costs/hypothetical costs: These are costs that do not involve cash in the real sense. It is only assumed to have been incurred. Although they are not included in cost accounting, they are very useful in the decision-making process. For example, interest on capital is ignored in cost accounts, although it is considered in financial accounts.
Inventoriable costs (or product costs): These are costs that are assigned to a product.
Opportunity cost: This cost refers to the value of sacrifice made or benefit of an opportunity foregone in accepting an alternative course of action.
Out-of-pocket cost: These are the costs that was incurred in the past depending on the decision made. It may not be incurred if a particular decision is not made. In other words, it is that portion of total cost that involves cash.
Shutdown costs: These are costs that continue to be incurred even when a plant is temporarily shut down, for example, costs like rent, rates, depreciation, etc. These costs cannot be eliminated with the closure of a plant. In other words, all fixed costs, which cannot be avoided during the temporary closure of a plant, are known as shutdown costs.
Sunk costs: Historical costs incurred in the past are known as sunk costs. They play no role in decision making in the current period. For example, in the case of making a decision relating to the replacement of a machine, the written down value of the existing machine is a sunk cost and therefore not considered.
Absolute cost: These costs refer to the cost of any product, process or unit in its totality.
Discretionary costs: These are ‘escapable’ or ‘avoidable’ costs. In other words, these are costs that are not essential for the accomplishment of a managerial objective.
Period costs: These are costs that are not assigned to products but are charged as expenses against the revenue of the period in which they are incurred.
Chargeable expenses: These are expenses that can be charged directly to jobs, products, processes, cost centres or cost units. These are also called direct expenses. Depending on the situation, the same item of an expense may be treated as a chargeable expense or an indirect cost.
Cost unit is a unit of quantity of product, service or time or combinations of these in relation to which cost may be expressed. ‘Cost unit is a device for the purpose of breaking up costs into smaller subdivisions.'
The cost units used in different industries cannot be uniform. Cost units should be those that suit the business and that are readily understood and accepted by all concerned. The Chartered Institute of Management Accountants, London, defines a unit of cost as a unit of quantity of product, service or time in relation to which costs may be ascertained or expressed. The unit selected should be unambiguous, simple and commonly used. Table 2.1 tabulates some examples of cost units
Table 2.1
Name of industry | Cost units used |
---|---|
Brewery | Per dozen bottles |
Bricks | Per 1,000 bricks |
Case making | Per case |
Confectionary | Per kilogram |
Contractors | Per job |
Electricity | Per kilowatt-hour |
Fruit, pens, pencils | Per dozen |
Furniture, shipbuilding, automobile, etc. | Number |
Gas | Per cubic metre |
Hospital | Patient-day |
Ice cream | Per kilogram |
Motor transport | Per passenger-kilometre |
Paint | Per litre |
Paper | Per ream |
Petrol, other heavy oil | Per litre |
Pharmaceuticals | Per litre or kilogram, or 1,000 numbers |
Printing | Per job |
Railway | Per passenger-kilometre |
Readymade garments | Numbers |
Road contracts | Per kilometre |
Soft drinks | Per pack of 24 bottles |
Steel and cement | Per tonne |
Sugar, colliery | Per tonne |
Textile | Per metre of cloth |
Water | Per 1,000 litres |
According to the Chartered Institute of Management Accountants, London, cost centre means ‘a location, person or item of equipment (or group of these) for which costs may be ascertained and used for the purpose of cost control’. Thus, cost centre refers to one of the convenient units into which the whole factory or an organization has been appropriately divided for costing purposes. Each such unit consists of a department and a sub-department; an item, equipment or machinery; and a person or a group of persons. Sometimes, closely associated departments are combined together and considered as one unit for costing purposes.
'An organisational area of activity for which it is advisable to accumulate costs.'
'Cost centres are the departments or sub-departments of an organisation with reference to which cost is collected.'
Difference between cost centre and cost unit
According to R. K. Thakur, cost centres are the smallest segment of activity or area of responsibility for which costs are accumulated or ascertained.
Cost centres are the natural division of the organization into convenient units for the purpose of cost ascertainment and control. These are usually the departments of the organization, but sometimes a department may also contain several cost centres.
ICMA, London, defines a cost unit as ‘a unit of quantity of product, service, or time in relation to which cost may be ascertained or expressed’. Ordinarily, cost unit is an expression in the form of count, weight, dimension, etc. Cost unit is the unit of measurement of different types of products, for example, tonne in the case of coal, yards in the case of cloth, and litre in the case of petrol.
'That segment of activity of a business which is responsible for both revenue and expenditure.'
'Profit centre discloses the profit of a particular segment of activity.'
From reading this chapter you have understood the various types and classification of costs. You have also understood the different elements of costs and subsequently the overheads involved.
Objective-Type Questions
I. State whether the following statements are true or false:
[Ans: 1—false, 2—false, 3—false, 4—true, 5—false, 6—false, 7—false, 8—false, 9—true, 10—false]
II. Choose the correct answer:
[Ans: 1—(c), 2—(a), 3—(b), 4—(c), 5—(b), 6—(b), 7—(d), 8—(a), 9—(a), 10—(b)]
Short Answer-Type Questions
Essay-Type Questions
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