8.3. Interaction of Particles with Adhesion

8.3.1. Interaction Between Adhesive Rigid Spheres—Hamaker Theory

When two particles approach each other, interparticle attraction can result due to the van der Waals potential between the molecules of the two bodies. As a result, particles can adhere to each other, especially for fine particles, i.e., less than 100 μm. As discussed in detail in Seville et al. (1997), the van der Waals attractive potential for two molecules in vacuum can be given as

W(r)=Cr6

image (8.90)

Using pair-wise addition, Hamaker (1937) analyzed the adhesive force between two rigid spherical particles at a separation distance s, for which the interaction energy is calculated by

W=V1V2Cq2r6V1V2

image (8.91)

where V1 and V2 are the volumes of the two particles and q is the number density of molecules in the solids (i.e., the number of molecules in a unit volume). Integration of Eq. (8.91) gives

W(S)=AR6s

image (8.92)

where A (=π2Cq2) is the Hamaker constant, and R* is the effective radius defined in Eq. (8.6). Table 8.2 lists the typical values of Hamaker constant for the interaction of various materials in vacuum and in water.

Table 8.2

Hamaker Constants in Vacuum and Water of Various Inorganic Materials Interacting Against Four Materials at Room Temperature (Bergström, 1997)

MaterialsHamaker constant (1020 J)
In VacuumIn Water
SilicaSilica NitrideAluminaMicaSilicaSilica NitrideAluminaMica
BaTiO310.1016.5015.2021.400.624.843.551.98
BeO9.6715.4014.8011.900.953.873.502.06
Diamond13.7022.0021.1017.001.717.947.054.03
CaCO38.0712.9012.309.940.692.532.171.35
CaF26.7010.6010.308.260.451.171.100.73
CdS8.0313.1012.009.860.723.122.151.43
KCl5.949.539.007.310.370.730.510.46
MgAl2O49.0514.5013.8011.200.853.392.971.79
MgF26.159.749.427.570.360.660.690.50
MgO8.8414.2013.5010.900.813.262.791.69
Mica8.0112.8012.209.860.692.452.151.34
NaCl6.4510.309.777.930.441.170.880.66
PbS5.378.887.906.570.080.640.200.03
6H–SiC12.6020.3019.2015.501.527.226.053.54
β-Si3N410.8017.3016.5013.301.175.134.432.61
SiO27.5912.1011.609.350.632.071.831.16
SrTiO39.4415.4014.2011.600.574.022.981.69
TiO29.4615.4014.2011.600.694.263.111.83
Y2O39.2414.9014.0011.400.893.803.111.89
ZnO7.3812.0011.109.060.582.301.581.08
ZnS9.6915.7014.6011.901.024.563.552.19
3Y–ZrO211.4018.4017.4014.101.255.894.952.89

image

Hence the adhesive force between two particles can be obtained as

F(s)=W(s)s=AR6s2

image (8.93)

Equation (8.93) indicates that the adhesive force increases as the minimum separation distance decreases. It also implies that the adhesive force becomes infinite as the minimum separation distance approaches zero. Thus, Eq. (8.93) can only be applied up to a limit value of the minimum separation distance, i.e., a cut-off separation. Israelachvili (1991) suggested that a cut-off separation of 1.65 × 1010 m gives a good approximation to the surface energies measured experimentally. This can be explained as follows: (1) the effect of surface roughness on the interaction will become significant when the separation between particles reduces below a certain value; (2) At small separations, the overlapped electron clouds associated with molecules leads to a very strong repulsion (see Fig. 8.20). The repulsive forces increase significantly as the separation distance decreases, so that the attractive force given in Eq. (8.93) can be balanced.

8.3.2. Interaction Between Adhesive Elastic Particles

In the Hamaker analysis discussed above, the particles are taken as rigid, i.e., the deformation induced by the attractive and repulsive forces is ignored. However, in reality, particles will deform as they are subjected to external forces, as shown in the earlier parts of this chapter, and the forces themselves will be modified by the resulting deformation. For this reason it is necessary to consider the deformation of particles in a full treatment of adhesive interaction. Therefore, theoretical models for normal and oblique interactions of elastic particles developed by Johnson et al. (1971) and Savkoor and Briggs (1977), respectively, are introduced in this section.

8.3.2.1. Normal Contact—JKR Theory

The JKR theory (Johnson et al., 1971) was developed as an extension of the Hertz theory for the contact of elastic spheres by considering surface adhesion at the interface. For the contact of two elastic spheres under a normal force Fn, if there is no surface adhesion, the contact radius a can be obtained from Eq. (8.12), i.e.,
image
Figure 8.20 The variation of potential energy with the separation between two particles attracted by van der Waals forces (s0 denotes the equilibrium separation) (Seville et al., 1997).

a3=3FnR4E

image (8.94)

If the two spheres are adhesive, an additional adhesive force will arise. As a result, the equilibrium contact area will increase. By introducing an equivalent Hertzian force Fˆnimage (i.e. an augmented normal contact force that would produce the same contact area as the equilibrium contact area using the Hertz theory), Eq. (8.94) can be rewritten as

a3=3FˆnR4E

image (8.95)

Fˆn=Fn+6πγR±12πγRFn+(6πγR)2

image (8.96)

where γ is the energy per unit area of the surfaces in contact.
Substituting Eq. (8.96) into Eq. (8.95) and rearranging, an expression for the applied force Fn can be obtained as

Fn=4Ea33R4πγEa3

image (8.97)

The contact pressure distribution for the contact of two adhesive spheres can be given by the following equation (Johnson, 1976)

p(r)=3Fˆn2πa2[1(ra)2]1/2FˆnFn2πa2[1(ra)2]1/2

image (8.98)

As shown by Johnson (1985), the first term of Eq. (8.98) results in a normal displacement over the contact area as

μi=3(1υi2)Fˆn8Eia3(2a2r2)

image (8.99)

and the second term of Eq. (8.98) leads to the following uniform displacement over the contact area

μi=(1υi2)(FˆnFn)2Eia

image (8.100)

where i = 1 or 2, denoting the contacting particles.
The relative approach of the two spheres can then be determined as

α=μ1+μ2+μ1+μ2+r22R=3Fˆn(2a2r2)8Ea3FˆnFn2Ea+r22R

image (8.101)

Substituting Eqs (8.96) and (8.97) into Eq. (8.101), the relative approach α can be expressed as a function of the contact radius a, i.e.,

α=a2R2πγaE

image (8.102)

When the applied force Fn is zero, solving Eq. (8.97) gives

a03=9πγ(R)2E

image (8.103)

For γ = 0, i.e., no adhesion between the two particles, a0 becomes zero, as predicted by the Hertz theory. However, for adhesive contacts, i.e., γ  0, Eq. (8.103) gives a finite contact area (i.e., a0 > 0). The contact area can be reduced when the applied load Fn becomes negative (i.e., a pulling force). In this case, to ensure that a real solution can be obtained from Eq. (8.96), the following condition has to be met:

(Fn+6πγR)2Fn20

image (8.104)

from which we have

Fn3πγR

image (8.105)

Johnson et al. (1971) showed that the two spheres will separate if the applied pulling force reaches a critical value of Fc,

Fc=3πγR

image (8.106)

where Fc is referred to as the pull-off force. When Fn = Fc, the contact radius ac becomes

ac3=3FcR4E=9πγR24E

image (8.107)

and the corresponding relative approach is given as

αc=[(43)1/3+(916)1/3](Fc2E2R)1/3=0.275(Fc2E2R)1/3

image (8.108)

For the contact of two adhesive elastic spheres, Johnson (1976) provided the following expression relating the contact force Fn to the relative approach α (Thornton and Ning, 1998):

ααs=3(FnFc)+2±2(1+FnFc)1/232/3[(FnFc)+2±2(1+FnFc)1/2]1/3

image (8.109)

where αs is the relative approach when separation occurs.

αs=(3Fc216E2R)1/3=32(π2γ2R2E2)1/3

image (8.110)

The force–displacement relationship given in Eq. (8.109) is graphically illustrated in Fig. 8.21. It is worth mentioning that an alternative model for normal interaction of adhesive elastic spheres was developed by Derjaguin et al. (1975), which is known as the DMT theory. The difference between the JKR theory and the DMT theory is discussed in Box 8.3.
image
Figure 8.21 Force–displacement relationship for the contact of two adhesive spheres (Thornton and Ning, 1998).
Box 8.3JKR Theory Versus DMT Theory (Lian, 1994)
In the DMT theory, it is assumed that the attractive force does not affect the deformation of the contacting surfaces. In addition, the DMT theory considers the adhesive force and Hertz theory separately, so that the contact area is determined by the Hertz theory and the adhesive force is only considered outside the contact area where the separation distance between surfaces is small. This is a different approach from the JKR theory which takes the adhesive force as acting within the contact area and contributing to the deformation of the contacting surfaces. So a larger contact area than that predicted by the Hertz theory is obtained (see Eqs (8.95) and (8.96)). In the DMT theory, no analytical expression for the adhesive force is available so that this needs to be obtained numerically. Nevertheless, the pull-off force is obtained as (Derjaguin et al., 1975)

Fc=4πγR

image (8.111)

 
which is similar to the JKR prediction but with a higher constant. There has been intense debate about the relative merits of the JKR and DMT theories. Tabor (1977) performed experiments with mica surfaces glued onto glass cylinders and examined the shape of the deformed surface and the way the surfaces separate. The experimental observations were more consistent with the analysis of the JKR theory than the DMT theory. Muller et al. (1980, 1983) revisited the DMT model and relaxed the assumption that the adhesive force does not change the contact deformation. This further analysis revealed that the pull-off force is a continuous function of a parameter ζ, with the DMT and JKR solutions as special cases. The parameter ζ is defined as

ζ=323π[Γ2Rπs03E2]

image (8.112)

 
where s0 is the equilibrium separation, Γ is the interfacial surface energy and given as

Γ=A16πs02

image (8.113)

 
where A is the Hamaker constant. Muller et al. (1980) showed that the DMT theory holds for ζ  1, i.e., for hard solids of small radius and low surface energy, while the JKR theory is valid for ζ  1, i.e., for soft solid spheres of large radius and high surface energy. This was further confirmed experimentally by Cappella and Dietler (1999), who examined the interaction between the tip of an atomic force microscope probe and a sample, and found that the JKR theory can accurately predict the pull-off force for highly adhesive systems with a low stiffness and large tip radii, while the DMT model is valid for systems with low adhesion and small tip radii.

8.3.2.2. Normal Impact

According to the JKR theory (see Fig. 8.21), when two adhesive elastic spheres collide, as a result of the van der Waals forces a finite normal contact force will be induced at α = 0 (i.e., point A in Fig. 8.21). During the loading/compression phase, the velocity of the spheres decreases and the initial kinetic energy is converted into elastic energy stored in the deforming spheres (energy dissipation due to stress wave propagation is very small and can be ignored). When the velocity reduces to zero, the contact force reaches the maximum (point B in Fig. 8.21) and the compression stage terminates. During the restitution stage, the stored elastic energy is converted back to kinetic energy, enabling the spheres to move apart. When the relative approach returns to α = 0, all stored kinetic energy is recovered. However, the spheres remain sticking to each other. Further work needs to be done to separate them. As shown in Fig. 8.21, separation occurs at point S and hence the work required to break the contact Ws can be determined (Thornton and Ning, 1998) as

Ws=0αsFnα

image (8.114)

Substituting Eqs (8.97) and (8.102) into Eq. (8.114) gives,

Ws=a0as(4Ea33R4πγEa3)(2aRπγEa)a

image (8.115)

In Eq. (8.115), when α = 0

a=a0=(4πγR2E)1/3

image (8.116)

When α = αs,

a=as=[πγR24E]1/3

image (8.117)

Equation (8.115) can be integrated to obtain (Lian, 1994; Thornton and Ning, 1998)

Ws=14.18(γ5R4E2)1/3=0.936Fcαs

image (8.118)

During the impact, the only energy dissipated is the work done in separating the two spheres Ws. Therefore, applying an energy balance,

12mvni212mvnr2=Ws

image (8.119)

Equation (8.119) shows that when the two spheres adhere (i.e., are sticking), vnr = 0, and the impact velocity vni = vs, below which sticking takes place. Therefore, using Eqs (8.118) and (8.119), the sticking criterion can be obtained as

vs=(14.18m)1/2(γ5R4E2)1/6

image (8.120)

If vni > vs, the spheres will rebound and Eq. (8.119) can be rewritten as

1(vnrvni)2=(vsvni)2

image (8.121)

Introducing the coefficient of restitution defined in Eq. (8.36), Eq. (8.121) can be rewritten as

en=[1(vsvni)2]1/2

image (8.122)

The variation of en with vs/vniimage is presented in Fig. 8.22. It can be seen that the coefficient of restitution increases as the velocity ratio increases, and will approach unity if the velocity is sufficiently high.

8.3.2.3. Oblique Contact

The oblique interaction of adhesive elastic spheres was first analyzed by Savkoor and Briggs (1977), in which the JKR theory was extended to consider the tangential loading. They argued that, with the presence of adhesion, the tangential traction distribution in the contact area could be approximated with a “no-slip” solution of Mindlin (1949), i.e.,
image
Figure 8.22 Coefficient of restitution for the impact of two adhesive spheres.

q(r)=Ft2πa(a2r2)1/2ra

image (8.123)

in which the tangential force Ft is given by

Ft=8Gaδ

image (8.124)

It is further assumed that under the tangential force Ft the mechanical potential energy is Ftδ and the elastic energy is Ftδ/2. Thus, the tangential force induces a reduction of the potential energy by

UT=12Ftδ=Ft216Ga

image (8.125)

The total potential energy of the system then becomes

U=Ue+Us+Um+UT=12Ftδ=115[916E2RFˆn]1/3(Fˆn25FˆnFn5Fn230πγRFˆn5E4GFt2)

image (8.126)

The system reaches equilibrium when U/Fˆn=0image, from which the equivalent Hertzian force can be obtained with a stable solution as

Fˆn=Fn+6πγR+(Fn+6πγR)2Fn2E4GFt2

image (8.127)

Using Eq. (8.106), Eq. (8.127) can be rewritten as

Fˆn=Fn+2Fc+4FnFc+4Fc2E4GFt2

image (8.128)

Substituting Eq. (8.128) into Eq. (8.95), the contact radius can then be determined as follows

a3=3FˆnR4E=3R4E(Fn+2Fc+4FnFc+4Fc2E4GFt2)

image (8.129)

It can be seen from Eq. (8.129) that the contact area decreases as the tangential force Ft increases. This is the so-called peeling mechanism proposed by Savkoor and Briggs (1977). They also suggested that the peeling process terminates when the tangential force Ft reaches

F˜t=4GE(FnFc+Fc2)

image (8.130)

If Ft exceeds F˜timage , there is no real solution to Eq. (8.129). The corresponding contact radius at the critical tangential force is

a˜3=3R4E(Fn+2Fc)

image (8.131)

Equation (8.131) gives the smallest contact radius for oblique interaction of adhesive elastic spheres.
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