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Energy Efficient Manufacturing

Author Barbara S. Linke , David A. Dornfeld , John W. Sutherland
Release Date: 2018/08/01
ISBN: 9781118423844
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Book Description

Over the last several years, manufacturers have expressed increasing interest in reducing their energy consumption and have begun to search for opportunities to reduce their energy usage. In this book, the authors explore a variety of opportunities to reduce the energy footprint of manufacturing. These opportunities cover the entire spatial scale of the manufacturing enterprise: from unit process-oriented approaches to enterprise-level strategies. Each chapter examines some aspect of this spatial scale, and discusses and describes the opportunities that exist at that level. Case studies demonstrate how the opportunity may be acted on with practical guidance on how to respond to these opportunities.

Table of Contents

  1. Cover
  2. Title page
  3. Copyright page
  4. Dedication
  5. Chapter 1: Introduction to Energy Efficient Manufacturing
    1. 1.1 Energy Use Implications
    2. 1.2 Drivers and Solutions for Energy Efficiency
    3. References
  6. Chapter 2: Operation Planning & Monitoring
    1. 2.1 Unit Manufacturing Processes
    2. 2.2 Life Cycle Inventory (LCI) of Unit Manufacturing Process
    3. 2.3 Energy Consumption in Unit Manufacturing Process
    4. 2.4 Operation Plan Relevance to Energy Consumption
    5. 2.5 Energy Accounting in Unit Manufacturing Processes
    6. 2.6 Processing Energy in Unit Manufacturing Process
    7. 2.7 Energy Reduction Opportunities
    8. References
  7. Chapter 3: Materials Processing
    1. 3.1 Steel
    2. 3.2 Aluminum
    3. 3.3 Titanium
    4. 3.4 Polymers
    5. References
  8. Chapter 4: Energy Reduction in Manufacturing via Incremental Forming and Surface Microtexturing
    1. 4.1 Incremental Forming
    2. 4.2 Surface Microtexturing
    3. 4.3 Summary
    4. 4.4 Acknowledgement
    5. References
  9. Chapter 5: An Analysis of Energy Consumption and Energy Efficiency in Material Removal Processes
    1. 5.1 Overview
    2. 5.2 Plant and Workstation Levels
    3. 5.3 Operation Level
    4. 5.4 Process Optimization for Energy Consumption
    5. 5.5 Conclusions
    6. Reference
  10. Chapter 6: Nontraditional Removal Processes
    1. 6.1 Introduction
    2. 6.2 Energy Efficiency
    3. Acknowledgments
    4. References
  11. Chapter 7: Surface Treatment and Tribological Considerations
    1. 7.1 Introduction
    2. 7.2 Surface Treatment Techniques
    3. 7.3 Coating Operations
    4. 7.4 Tribology
    5. 7.5 Evolving Technologies
    6. 7.6 Micro Manufacturing
    7. 7.7 Conclusions
    8. References
  12. Chapter 8: Joining Processes
    1. 8.1 Introduction
    2. 8.2 Sustainability in Joining
    3. 8.3 Taxonomy
    4. 8.4 Data Sources
    5. 8.5 Efficiency of Joining Equipment
    6. 8.6 Efficiency of Joining Processes
    7. 8.7 Process Selection
    8. 8.8 Efficiency of Joining Facilities
    9. 8.9 Case Studies
    10. Reference
  13. Chapter 9: Manufacturing Equipment
    1. 9.1 Introduction
    2. 9.2 Power Measurement
    3. 9.3 Characterizing the Power Demand
    4. 9.4 Energy Model
    5. 9.5 Life Cycle Energy Analysis of Production Equipment
    6. 9.6 Energy Reduction Strategies
    7. 9.7 Additional Life Cycle Impacts of Energy Reduction Strategies
    8. 9.8 Summary
    9. References
  14. Chapter 10: Energy Considerations in Assembly Operations
    1. 10.1 Introduction to Assembly Systems & Operations
    2. 10.2 Fundamentals of Assembly Operations
    3. 10.3 Characterizing Assembly System Energy Consumption
    4. 10.4 Direct Energy Considerations of Assembly Joining Processes
    5. 10.5 Assembly System Energy Metrics
    6. 10.6 Case Study: Heavy Duty Truck Assembly
    7. 10.7 Future of Energy Efficient Assembly Operations
    8. References
  15. Appendix 10.A
  16. Chapter 11: Manufacturing Facility Energy Improvement
    1. 11.1 Introduction
    2. 11.2 Auxiliary Industrial Energy Consumptions
    3. 11.3 Industrial Practices on Energy Assessment and Energy Efficiency Improvement
    4. 11.4 Energy Management and Its Enhancement Approaches
    5. 11.5 Conclusions
    6. References
  17. Chapter 12: Energy Efficient Manufacturing Process Planning
    1. 12.1 Introduction
    2. 12.2 The Basics of Process Planning
    3. 12.3 Energy Efficient Process Planning
    4. 12.4 Case Study
    5. 12.5 Conclusions
    6. Reference
  18. Chapter 13: Scheduling for Energy Efficient Manufacturing
    1. 13.1 Introduction
    2. 13.2 A Brief Introduction to Scheduling
    3. 13.3 Objective Functions for Energy Efficiency
    4. 13.4 An Integer Linear Program for Scheduling an Energy-Efficient Flow Shop
    5. 13.5 Conclusion and Additional Reading
    6. References
  19. Chapter 14: Energy Efficiency in the Supply Chain
    1. 14.1 Supply Chain Management
    2. 14.2 Supply Chain Structure
    3. 14.3 Supply Chain Processes
    4. 14.4 Supply Chain Management Components
    5. 14.5 Conclusion
    6. References
    7. Endnotes
  20. Chapter 15: Business Models and Organizational Strategies
    1. 15.1 Introduction
    2. 15.2 Reference Framework for Selection of Energy Efficiency Projects
    3. 15.3 Common Energy Efficiency Opportunities
    4. 15.4 Stakeholders
    5. 15.5 Conclusions
    6. References
  21. Chapter 16: Energy Efficient or Energy Effective Manufacturing?
    1. 16.1 Energy Efficiency: A Macro Perspective
    2. 16.2 The Basics of Energy Efficiency
    3. 16.3 Limitations of Energy Efficiency
    4. 16.4 Energy Effectiveness
    5. 16.5 Summary
    6. 16.6 Acknowledgments
    7. References
  22. Index
  23. End User License Agreement
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