Index
Note: Page numbers followed by f indicate figures.
A
equipment, automation systems
51–56
multiaxis positioners and vision tracking
77
unloading and reloading operations
76–77
positional repeatability
102
Automated guided vehicles (AGVs)
42–43
product input and output
129
loading and unloading
125
programmable logic controller
126
financial justification
187,
190
automated guided vehicles
42–43
self-guided vehicles
42–43
cutting and material removal techniques
57–58
spot and laser welding
123
installation and commissioning
operation and maintenance
182
performance investigation
183
standards specification
174
factory acceptance tests
166
staff and supplier selection
experience and expertise
168
system design and manufacture
avoidance of problem resolution
182
B
C
Cost-benefit analysis
186
labour health and safety
158
Customer expectations, URS
134
functional design specification
138–139
manufacture and assembly
139
performance parameters
143
Customer Factory Acceptance Tests (CFAT)
213
D
Delta configuration robot
9–10
Discrete vehicles-AGV
42–43
sealant and adhesive applications
83–85
Dispensing-adhesives, sealants
49,
57
Downtime
37,
51,
106,
127–128,
129,
130,
136,
143–144,
151,
171–172,
207,
209,
210,
214,
216–217
E
Effective organisation
192
Electrical and electronics industries, robots
16
End users benefits, industrial robots
35–38
capital costs reduction
38
health and safety legislation
37–38
labour turnover and hiring workers reduction
38
material waste reduction
37
operating cost reduction
35
operation and maintenance
36
production output rate
36
product manufacturing flexibility
37
product quality and consistency
36
Equipment, automation systems
40–46
automated guided vehicles
42–43
cutting and material removal techniques
polishing and deburring
58
self-guided vehicles
42–43
F
Factory acceptance test (FAT)
139
Failure mode effects analysis (FMEA)
171
Feeding equipment system
43–46
internal training and ramp-up time
154
cost savings identification
156–159
manufacturing flexibility
151
reduce labour turnover
152
reducing material waste
151
Fixtures
37,
42,
43,
62,
64–65,
67,
76–77,
86,
107,
109–110,
122,
123,
126,
128,
139–140,
206,
209,
213
Functional design specification (FDS)
138–139
G
Grippers and tool changers, automation
key exchange system
69–70
H
Handling and machine tending
inspection and testing
97–98
measurement devices
97–98
stamping and forging
93–94
Hard and soft automation
5–6
I
Industrial robot definition (ISO 8373) ,
20
capital costs reduction
38
health and safety legislation
37–38
labour turnover and hiring workers reduction
38
material waste reduction
37
operating cost reduction
35
operation and maintenance
36
production output rate
36
product manufacturing flexibility
37
product quality and consistency
36
parallel/delta robot configuration
27–28,
27f
reach and working envelope
29
SCARA configuration
24–26
system integrators benefits
34–35
weight-carrying capacity
29,
30f
Inspection and testing applications
97–98
International Federation of Robotics (IFR)
10
J
Justification, cost justification
160–161
K
L
M
Machine tool load/unload
15
input and output conveyors
96
maintenance/fixture changeovers
114
unloading/loading operation
111–112
weight-carrying capacity
96
Manufacturing automation protocol (MAP)
67–68
Manufacturing strategy
189
Mean time between failure (MTBF)
34,
106
Mean time to repair (MTTR)
34
N
O
P
Painting
7–8,
13–14,
15,
21,
24,
37,
41–42,
56–57,
81–83,
123–124,
185
automated pallet dispenser
116
grippers and tool changers
115
weight capacity requirement
115
Parallel/delta robot configuration
27–28,
27f
Personnel protective equipment (PPE)
149–150
Product consistency
36,
150
Product manufacturing flexibility
37
Product output rate
33,
36
Programmable logic controller (PLC)
66–68,
126
Programmable universal machine for assembly (PUMA)
8–9
Product and process innovation
192
Production rate
95,
106,
109–110,
111,
127,
128,
134,
144,
150,
183–184,
186,
209
Programming
13,
14,
66,
67,
69–70,
72,
125,
127,
139–140,
150,
166,
189,
218
state-of-art or immature technology
179
timescale expectations are unrealistic
179–180
unrealistic business case
179
failure of document requirements
180
failure of equitable relationship
180
poor planning, management and execution
181
roles and responsibilities
181
staff’s lack of involvement
180
unrealistic expectations
180
Q
R
Repeatability
20,
21,
22–24,
29,
32,
42,
46,
49,
50,
51,
57,
78,
79,
83,
91,
96–97,
102,
105,
207
Return on Investment (ROI)
33,
38,
130
automotive industry
11–15
electrical and electronics industries
16
manufacturing flexibility
151
reduce labour turnover
152
reducing material waste
151
S
Self-guided vehicles
42–43
Site acceptance test (SAT)
141
Speed
5–6,
8–9,
20,
24–25,
27–30,
31,
32,
38,
41–42,
47,
51–52,
65,
71–72,
78,
79–80,
83,
84–85,
86,
89,
92–93,
98,
99,
100–101,
120,
126–127,
152
packing and picking applications
79
repeatability and flexibility
79
Stamping and forging
93–94
System controls, automation
40,
66–68
System integrator , ,
34–35
T
Throughput
42,
65,
76,
77,
82,
92–93,
99,
113–114,
115,
117,
118–119,
120,
121,
136,
141,
150,
153,
154,
174–175
Tooling/fixturing, automation
62–64
U
User requirements specification (URS)
134
cycle time and availability
209
functional design specification
138–139
manufacture and assembly
139
performance parameters
143
request for quotation letter
201
installation and commissioning
215
installation requirements
215
spares and service contract
218
V
Vendor
134,
135,
136,
137,
138,
139–142,
143,
144–145,
206,
207,
208–209,
211,
212,
213–214,
215,
219
Vision systems, automation
W
Weight-Load carrying capacity
20,
21,
31,
61
multiaxis positioners and vision tracking
77
unloading and reloading operations
76–77
repeatability and flexibility
79
Weld torch service centre
55f,
111
World Robotics, International Federation of Robotics
10,
10f,
11,
11f,
17f
Y