4

Fastenings

4.1 Screwed fastenings

4.1.1 Drawing proportions

Bolts and screws

f04-01-9780750665087

Studs

f04-02-9780750665087

Standard nut

f04-03-9780750665087

Thin (lock) nut

f04-04-9780750665087

Plain washer

f04-05-9780750665087

4.1.2 Alternative screw heads

f04-06-9780750665087

4.1.3 Alternative screw points

f04-07-9780750665087

4.1.4 Hexagon socket cap head screw

f04-08-9780750665087

4.1.5 Applications of screwed fasteners

f04-09-9780750665087

4.1.6 Acme thread form

f04-10-9780750665087

4.1.7 Square thread form

f04-11-9780750665087

4.1.8 Buttress thread form

f04-12-9780750665087

4.1.9 V-thread form

f04-13-9780750665087

4.1.10 Basic Whitworth (55°) thread form: parallel threads

f04-14-9780750665087

This is the basic thread form for BSW, BSF and BSP screw threads.

4.1.11 ISO metric and ISO 60° unified thread forms

f04-15-9780750665087

4.1.12 Introduction to screwed fasteners

Although dimensioned in °inch° units the following screw thread tables (Sections 4.1.38 to 4.1.43) have been retained for maintenance data and similar applications. Screwed fasteners to these specifications are still manufactured:

4.1.38 British Standard Whitworth (BSW) bolts and nuts

4.1.39 British Standard Fine (BSF) bolts and nuts

4.1.40 ISO unified precision internal screw threads: coarse series (UNC)

4.1.41 ISO unified precision external screw threads: coarse series (UNC)

4.1.42 ISO unified precision internal screw threads: fine series (UNF)

4.1.43 ISO unified precision external screw threads: fine series (UNF)

Although obsolescent the following screw thread table (Section 4.1.45) has been retained for the reasons given above:

4.1.45 British Association (BA) internal and external screw threads

The tables based on abstracts from the BS EN 24 000 series have been replaced by the current BS EN ISO 4000 series for screwed fasteners with metric dimensions. These new standards (Sections 4.1.13 to 4.1.21) are as follows:

4.1.13 BS EN ISO 4014: 2001 Hexagon head bolts - product grades A and B

4.1.14 BS EN ISO 4016: 2001 Hexagon head bolts - product grade C

4.1.15 BS EN ISO 4017: 2001 Hexagon head screws - product grades A and B

4.1.16 BS EN ISO 4018: 2001 Hexagon head screws - product grade C

4.1.17 BS EN ISO 4032: 2001 Hexagon nuts style 1 - product grades A and B

4.1.18 BS EN ISO 4033: 2001 Hexagon nuts style 2 - product grades A and B

4.1.19 BS EN ISO 4034: 2001 Hexagon nuts style 1 - product grade C

4.1.20 BS EN ISO 4035: 2001 Hexagon thin nuts (chamfered) - product grades A and B

4.1.21 BS EN ISO 4036: 2001 Hexagon thin nuts (unchamfered) - product grade B

All the above standards refer to screwed fasteners with metric dimensions that have coarse pitch threads. Fine pitch threads will be referred to in due course.

Note:

(i) BS EN ISO 4015 refers to hexagon head bolts with their shanks reduced to the effective (pitch) diameter of their threads. These are for specialized applications and have not been included in this pocket book.

(ii) The mechanical property standards that were contained within BS 4190 and BS 3692 can now be found in BS EN 20898 Part 1 (bolts) and Part 2 (nuts.

Interpretation of the product grade is as follows:

 Examine the table in Section 4.1.13.

 The shank diameter (ds) has a maximum diameter which equals 80 mm, the nominal diameter and also the minimum diameter.

 The minimum diameter can have a product grade A tolerance or a product grade B tolerance. The grade A tolerance is closer (more accurate) than the grade B tolerance.

 Product grade A tolerances apply to fasteners with a size range from M1.6 to M24 inclusive.

 Product grade B tolerances apply to fasteners with a size range from M16 to M64.

 Therefore sizes M16 to M24 inclusive can have product grade A or B tolerances and the required tolerance must be specified.

 Note that the product grade is not only influenced by the diameter but also by the length as well.

Example 1

An M5 hexagon head bolt will lie within product grade A tolerances and will have a shank diameter lying between 5.00 and 4.82 mm inclusive.

Example 2

An M36 hexagon head bolt will lie within product grade B tolerances and will have a shank diameter lying between 36.00 and 35.38 mm inclusive.

Example 3

An M16 hexagon head bolt will have a shank diameterlying between 16 and 15.73 mm inclusive if it is toproduct grade A tolerances. If it is to product grade B tolerances, it will have a shank diameter lying between 16 and 15.57 mm inclusive.

Note: The above system of tolerancing applies to all the other dimensions for the fasteners in these tables:

 Examine the table in Section 4.1.14. All the dimensions in this table refer to screwed fasteners with product grade C tolerances. Comparing this table with the previous examples shows that the fasteners made to the product grade C specifications have much coarser tolerances than those manufactured to product grades A and B tolerances.

 An M12 bolt to product grade A has a shank diameter(cQ lying between 12 and11. 73 mm (a tolerance of 0.27 mm), whereas an M12 bolt made product grade C will have a shank diameter (ds) lying between 12.77 and 11.3 mm (a tolerance of 1.4 mm). Product grade B does not apply to this size of bolt.

Note: The old terminology of 'black' (hot forged) and 'bright/precision' (cold headed or machined from hexagon bar) bolts and nuts no longer applies. However hot forged (black) bolts and nuts made to special order would only have been made to product grade C.

All the previous notes refer to hexagon head bolts,screws and nuts with coarse pitch threads. Bolts have a plain shank between the thread and the head, whereas a screw is threaded virtually all the way up to the head. The following tables and standards (Sections 4.1.22 to 4.1.26) refer to a corresponding fine pitch series of screwed fasteners. These fine pitch series of screwed fasteners are only available in product grades A and B.

4.1.22 BS EN ISO 8765: 2001 Hexagon head bolts with metricfine pitch threads - product grades A and B

4.1.23 BS EN ISO 8676: 2001 Hexagon head screws with metric fine pitch threads - product grades A and B

4.1.24 BS EN ISO 8673: 2001 Hexagon nuts style 1 with metric fine pitch threads - product grades A and B

4.1.25 BS EN ISO 8674: 2001 Hexagon nuts style 2 with metric fine pitch threads -product grades A and B

4.1.26 BS EN ISO 8675: 2001 Hexagon thin nuts with metric fine pitch threads - product grades A and B

4.1.13 BS EN ISO 4014: 2001 Hexagon head bolts - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-16-9780750665087

(1) Incomplete thread u ≤ 2 P

Example for the designation of a hexagon head bolt with thread M12, nominal length I = 80 mm and property class 8.8:

Hexagon head bolt ISO 4014 - M12 ×80 - 8.8

BS EN ISO 4014: 2001 Table 1

Preferred threads


u04-16-9780750665087
u04-17-9780750665087
u04-18-9780750665087

BS EN ISO 4014: 2001 Table 2

Preferred threads


u04-19-9780750665087
u04-20-9780750665087
u04-21-9780750665087

4.1.14 BS EN ISO 4016: 2001 Hexagon head bolts - product grade C

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-17-9780750665087

(1) Incomplete thread u ≤ 2 P

Example for the designation of a hexagon head bolt with thread M12, nominal length l = 80 mm and property class 4.6:

Hexagon head bolt ISO 4016 - M12 x 80 - 4.6

BS EN ISO 4016: 2001 Table 1

Preferred threads


u04-22-9780750665087
u04-23-9780750665087
u04-24-9780750665087

BS EN ISO 4016: 2001 Table 2

Non-preferred threads


u04-25-9780750665087
u04-26-9780750665087

4.1.15 BS EN ISO 4017: 2001 Hexagon head screws - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-18-9780750665087

(1) Incomplete thread u ≤ 2 P.

(2) ds = pitch diameter.

Example for the designation of a hexagon head screwwith thread size M12, nominal length I= 80 mm and property class 8.8:

Hexagon head screw ISO 4017- M12 x808.8

BS EN ISO 4017: 2001 Table 1

Preferred threads


u04-27-9780750665087
u04-28-9780750665087
u04-29-9780750665087

BS EN ISO 4017: 2001 Table 2

Non-preferred threads


u04-30-9780750665087
u04-31-9780750665087

4.1.16 BS EN ISO 4018: 2001 Hexagon head screws - product grade C

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-19-9780750665087

Example for the designation of a hexagon head screw with thread size M12, nominal length I= 80 mm and property class 4.6:

Hexagon head screw ISO 4018- M12x 804.6

BS EN ISO 4018: 2001 Table 1

Preferred threads


u04-32-9780750665087
u04-33-9780750665087
u04-34-9780750665087

BS EN ISO 4018: 2001 Table 2

Non-preferred threads Dimensions in mm


u04-35-9780750665087
u04-36-9780750665087
u04-37-9780750665087

4.1.17 BS EN ISO 4032: 2001 Hexagon nuts style 1 - product grades A and B

Dimensions

f04-20-9780750665087

Example for the designation of a hexagon nut, style1, with thread size d = M12 and property class 8:

Hexagon nut ISO 4032 - M12 - 8

BS EN ISO 4032: 2001 Table 1

Preferred sizes

Thread size, dM1.6M2M2.5M3M4M5M6M8M10M12
Pa0.350.40.450.50.70.811.251.51.75
cmax.0.20.20.30.40.40.50.50.60.60.6
min.0.10.10.10.150.150.150.150.150.150.15
damin.1.622.534568.1012
max.1.842.32.93.454.65.756.758.7510.813
dwmin.2.43.14.14.65.96.98.911.614.616.6
emin.3.414.325.456.017.668.7911.0514.3817.7720.03
mmax.1.31.622.43.24.75.26.88.410.8
min.1.051.351.752.152.94.44.96.448.0410.37
m'min.0.81.11.41.72.33.53.95.26.48.3
m"min.0.711.21.523.13.44.55.67.3
snom. = max.3.2455.57810131618
min.3.023.824.825.326.787.789.7812.7315.7317.73
Thread size, dM16M20M24M30M36M42M48M56M64
Pa22.533.544.555.56
cmax.0.80.80.80.80.81111
min.0.20.20.20.20.20.30.30.30.3
damin.162024303642485664
max.17.321.625.932.438.945.451.860.569.1
dwmin.22.527.733.342.851.16069.578.788.2
emin.26.7532.9539.5550.8560.7971.382.693.56104.86
mmax.14.81821.525.63134384551
min.14.116.920.224.329.432.436.443.449.1
m'min.11.313.516.219.423.525.929.134.739.3
m"min.9.911.814.11720.622.725.530.434.4
nom. = max.243036465565758595
smin.23.6729.16354553.863.173.182.892.8

t3015

aP = pitch of the thread.

BS EN ISO 4032: 2001 Table 2

Non − preferred sizes

Thread size, dM3.5M14M18M22M27M33M39M45M52M60
Pa0.622.52.533.544.555.5
cmax.0.40.60.80.80.80.81111
min.0.150.150.20.20.20.20.30.30.30.3
damin.3.5141822273339455260
max.415.119.523.729.135.642.148.656.264.8
dwmin.519.624.931.43846.655.964.774.283.4
emin.6.5823.3529.5637.2945.255.3766.4476.9588.2599.21
mmax.2.812.815.819.423.828.733.4364248
min.2.5512.115.118.122.527.431.834.440.446.4
m'min.29.712.114.51821.925.427.532.337.1
m"min.1.88.510.612.715.819.222.324.128.332.5
nom. = max.6212734415060708090
smin.5.8220.6726.1633404958.868.178.187.8

t7025

a P = pitch of the thread.

4.1.18 BS EN ISO 4033: 2001 Hexagon nuts style 2 - product grades A and B

Dimensions

f04-21-9780750665087

Example for the designation of a hexagon nut with metric thread size d = M12 and property class 9:

Hexagon nut ISO 4033 - M12 - 9 

Dimensions in mm

Thread size, dM5M6M8M10M12(M14)M16M20M24M30M36
Pa0.811.251.51.75222.533.54
cmax.0.50.50.60.60.60.60.80.80.80.80.8
damin.5681012141620243036
max.5.756.758.7510.81315.117.321.625.932.438.9
dwmin.6.98.911.614.616.619.622.527.733.242.751.1
emin.8.7911.0514.3817.7720.0323.3526.7532.9539.5550.8560.79
mmax.5.15.77.59.31214.116.420.323.928.634.7
min.4.85.47.148.9411.5713.415.71922.627.333.1
m′min.3.844.325.717.159.2610.712.615.218.121.826.5
smax.810131618212430364655
min.7.789.7812.7315.7317.7320.6723.6729.16354553.8

t0120

Sizes in brackets should be avoided if possible.

a P = pitch of the thread.

BS EN ISO 4033: 2001 Table 1

Nominal thread diameter (mm)Width across flats (mm)Annularbearingarea/Thread stress area*
581.08
6101.44
8131.23
10150.90
161.30
171.73
12180.91
191.16
14210.96
221.24
16241.02
20300.95
24360.86
30461.02
36551.04

t0125

* Calculation based on clearance holes ISO 273 (revised), medium series.

BS EN ISO 4033: 2001 Table 2

Thread size, dM10M12M14
Pa1.51.752
dwmin.13.615.617.420.4
emin.16.6418.9021.1024.49
mmax.108.811.313.13
min.9.648.4410.8712.7
m′min.7.76.758.710.2
smax.15171922
min.14.7316.7318.6721.67

t0130

a P = pitch of the thread.

4.1.19 BS EN ISO 4034: 2001 Hexagon nuts style 1 - product grade C

Dimensions

f04-22-9780750665087

Example for the designation of a hexagonnut with thread size d = M12 and property class 5:

Hexagon nut ISO 4034 – M12 – 5

Dimensions in mm

BS EN ISO 4034: 2001 Table 1

Preferred sizes

Thread size, dM5M6M8M10M12M16M20
Pa0.811.251.51.7522.5
dwmin.6.78.711.514.516.52227.7
emin.8.6310.8914.2017.5919.8526.1732.95
mmax.5.66.17.99.512.215.919
min.4.44.66.4810.414.116.9
m′min.3.53.75.16.48.311.313.5
snom. = max.8101316182430
min.7.649.6412.5715.5717.5723.1629.16
Thread size, dM24M30M36M42M48M56M64
Pa33.544.555.56
dwmin.33.342.851.16069.578.788.2
emin.39.5550.8560.7972.0282.693.56104.86
mmax.22.326.431.534.938.945.952.4
min.20.224.32832.436.443.449.4
m′min.16.219.522.425.929.134.739.5
snom.= max.36465565758595
min.354553.863.173.182.892.8

t0135

a P = pitch of the thread.

Dimensions in mm

BS EN ISO 4034: 2001 Table 2 Non-preferred sizes

Thread size, dM14M18M22M27M33M39M45M52M60
Pa22.52.533.544.555.5
dwmin.19.224.931.43846.655.964.774.283.4
emin.22.7829.5637.2945.255.3766.4476.9588.2599.21
mmax.13.916.920.224.729.534.336.942.948.9
min.12.115.118.122.627.431.834.440.446.4
m′min.9.712.114.518.121.925.427.532.337.1
snom.= max.212734415060708090
min.20.1626.1633404958.868.178.187.8

t0140

a P = pitch of the thread.

4.1.20 BS EN ISO 4035: 2001 Hexagon thin nuts (chamfered) - product grades A and B

Dimensions

f04-23-9780750665087

Dimensions in mm

BS EN ISO 4035: 2001 Table 1 Preferred sizes

Thread size, dM16M2M2.5M3M4M5M6M8M10M12Thread size, dM16M20M24M30M36M42M48M56M64
Pa0.350.40.450.50.70.811.251.51.75Pa22.533.544.555.56
damin.1.622.5345681012damin.162024303642485664
max.1.842.32.93.454.65.756.758.7510.813max.17.321.625.932.438.945.451.860.569.1
dwmin.2.43.14.14.65.96.98.911.614.616.6dwmin.22.527.733.242.851.16069.578.788.2
emin.3.414.325.456.017.668.7911.0514.3817.7720.03emin.26.7532.9539.5550.8560.7971.382.693.56104.86
mmax.11.21.61.82.22.73.2456mmax.81012151821242832
min.0.750.951.351.551.952.452.93.74.75.7min.7.429.1010.913.916.919.722.726.730.4
m′min.0.60.81.11.21.622.333.84.6mmin.5.97.38.711.113.515.818.221.424.3
snom.= max.3.2455.57810131618snom.= max.243036465565758595
min.3.023.824.825.326.787.789.7812.7315.7317.73min.23.6729.16354553.863.173.182.892.8

t0145

a P = pitch of the thread.

Dimensions in mm

BS EN ISO 4035: 2001 Table 2 Non-preferred sizes

Thread size, dM3.5M14M18M22M27M33M39M45M52M60
Pa0.622.52.533.544.555.5
damin.3.5141822273339455260
max.415.119.523.729.135.642.148.656.264.8
dwmin.5.119.624.931.43846.655.964.774.283.4
emin.6.5823.3529.5637.2945.255.3766.4476.9588.2599.21
mmax.2791113.516.519.522.52630
min.1.756.428.429.912.415.418.221.224.728.7
m'.min.1.45.16.77.99.912.314.61719.823
snom.= max.6212734415060708090
min.5.8220.6726.1633404958.868.178.187.8

t0150

a P = pitch of the thread.

Example for the designation of a chamfered thin nut with thread size d= M12 and property class 05:

Hexagon thin nut ISO 4035 - M12 - 05

4.1.21 BS EN ISO 4036: 2001 Hexagon thin nuts (unchamfered) - product grade B

Dimensions

f04-24-9780750665087

Example for the designation of a hexagon thin nut with metric thread d = M6 made from steel with HV 110 min. (st):

Hexagon nut ISO 4036 - M6-st

BS EN ISO 4036: 2001 Table 1

Nominal thread diameter (mm)Width across flats (mm)Annularbearing area/Thread stress area*
581.08
6101.44
8131.23
10150.90
161.30
171.73

t0155

* Calculation based on clearance holes ISO 273 (revised), medium series.

BS EN ISO 4036: 2001 Table 2

Thread size, dM10
Pa1.5
emin.16.4618.73
mmax.55
min.4.524.52
smax.1517
min.14.5716.57

t0160

a P = pitch of the thread.

4.1.22 BS EN ISO 8765: 2001 Hexagon head bolts with metric fine pitch threads - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-25-9780750665087

(1) Incomplete thread u ≤ 2 P

BS EN ISO 8765: 2001 Table 1

Preferred threads


u04-41-9780750665087
u04-42-9780750665087
u04-43-9780750665087

BS EN ISO 8765: 2001 Table 2

Non-preferred threads


u04-44-9780750665087
u04-45-9780750665087
u04-46-9780750665087

4.1.23 BS EN ISO 8676: 2001 Hexagon head screws with metric fine pitch threads - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-26-9780750665087

(1) Incomplete thread u ≤ 2 P.

(2) ds = pitch diameter.

BS EN ISO 8676: 2001 Table 1

Preferred threads


u04-47-9780750665087
u04-48-9780750665087
u04-49-9780750665087

BS EN ISO 8676: 2001 Table 2

Non-preferred threads


u04-50-9780750665087
u04-51-9780750665087
u04-52-9780750665087

4.1.24 BS EN ISO 8673: 2001 Hexagon nuts style 1 with metric fine pitch threa grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-27-9780750665087

BS EN ISO 8673: 2001 Table 1 Preferred threads

Thread size, d × PM8 × 1M10 × 1M12 × 1.5M16 × 1.5M20 × 1.5M24 × 2M30 × 2M36 × 3M42 × 3M48 × 3M56 × 4M64 × 4
cmax.0.60.60.60.80.80.80.80.81111
min.0.150.150.150.20.20.20.20.20.30.30.30.3
damin.81012162024303642485664
max.8.7510.81317.321.625.932.438.945.451.860.569.1
dwmin.11.6314.6316.6322.4927.733.2542.7551.1159.9569.4578.6688.16
emin.14.3817.7720.0326.7532.9539.5550.8560.7971.382.693.56104.86
mmax.6.88.410.814.81821.525.63134384551
min.6.448.0410.3714.116.920.224.329.432.436.443.449.1
mmin.5.156.438.311.2813.5216.1619.4423.5225.9229.1234.7239.28
mmin.4.515.637.269.8711.8314.1417.0120.5822.6825.4830.3834.37
snom. = max.131618243036465565758595
min.12.7315.7317.7323.6729.16354553.863.173.182.892.8

t0185

BS EN ISO 8673: 2001 Table 2 Non-preferred threads

Thread size, d × PM10 × 1.25M12 × 1.25M14 × 1.5M18 × 1.5M20 × 2M22 × 1.5M27 × 2M33 × 2M39 × 3M45 × 3M45 × 3M60 × 4
cmax.0.60.60.60.80.80.80.80.81111
min.0.150.150.150.20.20.20.20.20.30.30.30.3
damin.101214182022273339455260
max.10.81315.119.521.623.729.135.642.148.656.264.8
dwmin.14.6316.6319.6424.8527.731.353846.5555.8664.774.283.41
emin.17.7720.0323.3629.5632.9537.2945.255.3766.4476.9588.2599.21
mmax.8.410.812.815.81819.423.828.733.4364248
min.8.0410.3712.115.116.918.122.527.431.834.440.446.4
m′min.6.438.39.6812.0813.5214.481821.9225.4427.5232.3237.12
mmin.5.637.268.4710.5711.8312.6715.7519.1822.2624.0828.2832.48
snom. = max.161821273034415060708090
min.15.7317.7320.6726.1629.1633404958.868.178.187.8

t0190

4.1.25 BS EN ISO 8674: 2001 Hexagon nuts style 2 with metric fine pitch threads - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-28-9780750665087

BS EN ISO 8674: 2001 Table 1 Preferred threads

Thread size, d × PM8 × 1M10 × 1M12 × 1.5M16 × 1.5M20 × 1.5M24 × 2M30 × 2M36 × 3
cmax.0.60.60.60.80.80.80.80.8
min.0.150.150.150.20.20.20.20.2
damin.810121620243036
max.8.7510.81317.321.625.932.438.9
dwmin.11.6314.6316.6322.4927.733.2542.7551.11
emin.14.3817.7720.0326.7532.9539.5550.8560.79
mmax.7.59.31216.420.323.928.634.7
min.7.148.9411.5715.71922.627.333.1
m′min.5.717.159.2612.5615.218.0821.8426.48
mmin.56.268.110.9913.315.8219.1123.17
snom. = max.1316182430364655
min.12.7315.7317.7323.6729.16354553.8

t0195

BS EN ISO 8674: 2001 Table 2 Non − preferred threads

Thread size, d × PM10 × 1.25M12 × 1.25M14 × 1.5M18 × 1.5M20 × 2M22 × 1.5M27 × 2M33 × 2
cmax.0.60.60.60.80.80.80.80.8
min.0.150.150.150.20.20.20.20.2
damin.1012141820222733
max.10.81315.119.521.623.729.135.6
dwmin.14.6316.6319.6424.8527.731.353846.55
emin.17.7720.0323.3629.5632.9537.2945.255.37
mmax.9.31214.117.620.321.826.732.5
min.8.9411.5713.416.91920.525.430.9
m'min.7.159.2610.7213.5215.216.420.3224.72
m"min.6.268.19.3811.8313.314.3517.7821.63
snom. = max.1618212730344150
min.15.7317.7320.6726.1629.16334049

t3030

4.1.26 BS EN ISO 8675: 2001 Hexagon thin nuts with metric fine pitch threads - product grades A and B

Dimensions

Note: Symbols and descriptions of dimensions are specified in ISO 225.

f04-29-9780750665087

BS EN ISO 8675: 2001 Table 1 Preferred threads

Thread size, d × PM × 1M10 × 1M12 × 1.5M16 × 1.5M20 × 1.5M24 × 2M30 × 2M36 × 3M42 × 3M48 × 3M56 × 4M64 × 4
damin.81012162024303642485664
max.8.7510.81317.321.625.932.438.945.451.860.569.1
dwmin.11.6314.6316.6322.4927.733.2542.7551.1159.9569.4578.6688.16
emin.14.3817.7720.0326.7532.9539.5550.8560.7971.382.693.56104.86
mmax.45681012151821242832
min.3.74.75.77.429.110.913.916.919.722.726.730.4
m'min.2.963.764.565.947.288.7211.1213.5215.7618.1621.3624.32
snom. = max.131618243036465565758595
min.12.7315.7317.7323.6729.16354553.863.173.182.892.8

t5035

BS EN ISO 8675: 2001 Table 2 Non-preferred threads

Thread size, d × PM10 × 1.25M12 × 1.25M14 × 1.5M18 × 1.5M20 × 2M22 × 1.5M27 × 2M33 × 2M39 × 3M45 × 3M52 × 4M60 × 4
damin.101214182022273339455260
max.10.81315.119.521.623.729.135.642.148.656.264.8
dwmin.14.6316.6319.6424.8527.731.353846.5555.8664.774.283.41
emin.17.7720.0323.3629.5632.9537.2945.255.3766.4476.9588.2599.21
mmax.5679101113.516.519.522.52630
min.4.75.76.428.429.19.912.415.418.221.224.728.7
m'min.3.764.565.146.747.287.929.9212.3214.5616.9619.7622.96
snom. = max.161821273034415060708090
min.15.7317.7320.6726.1629.1633404958.868.178.187.8

t0200

4.1.27 BS 7764: 1994 Hexagon slotted nuts and castle nuts

f04-30-9780750665087
Figure 1 Dimensions of slotted nuts.

f04-31-9780750665087
Figure 2 Dimensions of castle nuts.

BS 7764: 1994 Table 1 Dimensions of hexagon slotted nuts and castle nuts

dM4M5M6M8M10M12(M14)M16(M18)M20(M22)M24(M27)M30(M33)M36(M39)M42(M45)M48(M52)M56(M60)M64
p0 70.811.251.51.75222.52 52.5333.53.5444.54.5555.55.56
cmax0.40.50.50.60.60.60.60.80.8080.80.80.80.80.80.811111111
damin.45681012141618202224273033363942454852566064
max.4.65.756.758.7510.81315.117.319.521 623.725.929.132.435.638.942.145.448.651.856.260.564.869.1
demax.16192225283034384246505558626570758085
min.15.5718.4821.4824.1627.1629.16333741454953.856.860.863.868.873.878.883.8
dwmin.5 96.98.911.614.616.619.622.524.827731.433.23842.746.651.155.959.964.769.474.278.783.488.2
emin.7 668.7911.0514.3817.7720.0323.3626.7529.5832.9537.2939.5545.250.8555.3760.7966.4471.376.9582.688.2593.5699.21104.86
mmax.567.59.51215161921222627303335384046485054576366
min.4.75.77.149.1411.5714.5715.5718.4821.4821.4825.4825.4829.4832.3834.3837.3839.3845.3847.3849.3853.2656.2662.2665.26
m’min.2 323.523.925.156.438.39.6811.2812.0813.5214.4816.161819.4421.9223.5225.4425.9227.5229.1232.3234.7237.1239.3
nmin.1 21.422.52.83.53.54.54.54.55.55.55.57777999991111
max.1 451.652.252.753.053.83.84.84.84.85.85.85.87.367.367.367.369.369.369.369.369.3611.4311.43
smax.7810131618212427303436414650556065707580859095
min.6 787.789.7812.7315.7317.7320.6723.6726.1629.16333540454953.858.863.168.173.178.182.887.892.8
wmax2.9456.5810111315161819222426293134363842454851
min.3.23.74.76.147.649.6410.5712.5914.5715.5717.5718.4821.4823.4825.4828.4830.3833.3835.3837.3841.3844.3847.3850.26
For product grade A see Table 2For product grade B see Table 2

t6045

Notes: 1. Non − preferred sizes are shown in brackets.

2. Castle nuts shall not be specified below M12.

3. Castle nuts above M39 shall have eight slots.

BS 7764: 1994 Table 2

Characteristics of hexagon slotted nuts and castle nuts

CharacteristicRequirement
MaterialSteelStainless steelNon-ferrous metal
Thread toleranceConforming to class 6H of BS 3643: Part 1: 1981 and BS 3643: Part 2: 1981
Mechanical propertiesaConforming to material property class 6, 8 or 10 of BS EN 20898-2: 1992Conforming to material property class A2-70 of BS 6105: 1981Conforming to BS EN 28839: 1992
Permissible dimensional deviations and deviations of formConforming to product grade A of BS 6322: Part 1: 1982 for thread sizes ≤s M16 Conforming to product grade B of BS 6322: Part 1: 1982 for thread sizes > M16
FinishAs processed with a lubricant, unless otherwise agreed between the purchaser and supplierb,cAs processed, unless otherwise agreed between the purchaser and suppliercAs processed, unless otherwise agreed between the purchaser and supplierc
AcceptabilityIn accordance with BS 6587: 1985

t0210

a Including the marking requirement.

b The lubricant shall contain a rust inhibitor unless otherwise agreed between the purchaser and supplier.

c Alternative surface finishes (e.g. electroplating) may be applied, if agreed between the purchaser and supplier.

4.1.28 BS EN ISO 898-1: 1999 Mechanical properties of fasteners: bolts, screw

Mechanical properties

When tested by the methods described in clause 8, the bolts, screws and studs shall, at room temperature, have the mechanical properties set out in BS EN ISO 898-1: 1999 Table 3.

BS EN ISO 898–1: 1999 Table 3

Mechanical properties of bolts, screws and studs

Sub clause No.Mechanical propertyProperty class
3.64.64.85.65.86.88.8a
9.8c10.912.9
d ≤ 16 mmd >
16 mmb
5.1
and
5.2
Tensile strength, Rmd,e, N/mm2nom.3004005006008008009001 0001 200
min.3304004205005206008008309001 0401 220
5.3Vickers hardness, HV,F > 98 Nmin.95120130155160190250255290320385
max.250320335360380435
5.4Brinell hardness, HB, F = 30D2min.90114124147152181238242276304366
max.238304318342361414
HRB526771798289
5.5Rockwell hardness, HRHRC2223283239
HRB99.5
HRC3234373944
5.6Surface hardness, HV 0.3max.− f
5.7Lower yield stress, ReLg, N/mm2nom.180240320300400480
min.190240340300420480
5.8Proof stress, Rp0.2, N/mm2nom.6406407209001080
min.6406607209401100
5.9Stress under proofing load, 5pSp/ReL or Sp/Rp0 20.940.940.910.930.900.920.910.910.900.880.88
N/mm2180225310280380440580600650830970
5.10Elongation after fracture, Amin.2522142010812121098
5.11Strength under wedge loadingeThe values for full size bolts and screws (not studs) shall not be smaller than the minimum values for tensile strength shown in 5.2
5.12Impact strength, Jmin.253030252015
5.13Head soundnessno fracture
5.14Minimum height of non − decarburized thread zone, E12si1_e H123si2_e H134si3_e H1
Maximum depth of complete decarburization, Gmm0.015

t1050

be tensile tested (e.g. due to head configuration).

a For bolts of property class 8.8 in diameters d 16 mm, there is an increased risk of nut stripping in the case of inadvertent over − tightening inducting a load in excess of proofing load. Reference to ISO 898.2 is recommended.

b For structural bolting the limit is 12 mm.

c Applies only to nominal thread diameters d 16 mm.

d Minimum tensile properties apply to products of nominal length I 2.5d. Minimum hardness applies to products of length I < 2.5d and other products which cannot

e For testing of full − size bolts, screws and studs, the loads given in BS EN ISO 898–1: 1999 Tables 6 to 9 (of the full standard) shall be applied.

f Surface hardness shall not be more than 30 Vickers points above the measured core hardness on the product when readings of both surface and core are carried out at HV 0.3. For property class 10.9, any increase in hardness at the surface which indicates that the surface hardness exceeds 390 HV is not acceptable.

g In cases where the lower yield stress ReL cannot be determined, it is permissible to measure the proof stress Rp0.2.

Mechanical properties to be determined

Two test programmes, A and B, for mechanical properties of bolts, screws and studs, using the methods described in clause 8, are set out in BSEN ISO 898-1: 1999 Table 5.

The application of programme B is always desirable, but is mandatory for products with breaking loads less than 500 kN. Programme A is suitable for machined test pieces and for bolts with a shank area less than the stress area.

BS EN ISO 898-1: 1999 Table 4

Key to test programmes (see BS EN ISO 898-1: 1999 Table 5)

SizeBolts and screws with thread diameter d 4 mm or length 1 < 2.5d aBolts and screws with thread diameter d > 4 mm and length 1 > 2.5d
Test decisive for acceptancesi69_esi69_e

a Also bolts and screws withspecial head or shank configurations which are weaker than the threaded

BS EN ISO 898-1: 1999 Table 5

Test programmes A and B for acceptance purposes


u04-55-9780750665087
u04-56-9780750665087

a If the wedge loading test is satisfactory, the axial tensile test is not required.

b Minimum hardness applies only to products of nominal length l 2.5d and other products which cannot be tensile tested (e.g. due to head configuration).

c Hardness may be Vickers, Brinell or Rockwell. In case of doubt, the Vickers hardness test is decisive for acceptance.

d Special head bolts and screws with configurations which are weaker than the threaded section are excluded from wedge tensile testing requirements.

e Only for bolts, screws and studs with thread diameters d 16 mm and only if required by the purchaser.

f Only for property class 5.6.

g Only for bolts and screws with thread diameters d 16 mm and lengths too short to permit wedge load testing.

Note: These procedures apply to mechanical but not chemical properties.

Minimum ultimate tensile loads and proofing loads

See BS EN ISO 898-1: 1999 Tables 6 to 9.

BS EN ISO 898-1: 1999 Table 6

Minimum ultimate tensile loads ° ISO metric coarse pitch thread


u04-156-9780750665087

aWhere no thread pitch is indicated in a thread designation, coarse pitch is specified. This is given in ISO 261 and ISO 262.

bFor structural bolting 50700, 68800 and 94500 N, respectively.

BS EN ISO 898-1: 1999 Table 7

Proofing loads ISO metric coarse pitch thread


u04-57-9780750665087

aWhere no thread pitch is indicated in a thread designation, coarse pitch is specified. This is given in ISO 261 and ISO 262.

bFor structural bolting 50700, 68800 and 94500 N, respectively.

BS EN ISO 898-1: 1999 Table 8

Minimum ultimate tensile loads - ISO metric fine pitch thread


u04-58-9780750665087

BS EN ISO 898-1: 1999 Table 9

Proofing loads – ISO metric fine pitch thread


u04-59-9780750665087

4.1.29 BS EN ISO 898-1: 1999 Marking

Symbols

Marking symbols are shown in BS EN ISO 898-1: 1999 Table 1.

Identification

Hexagon bolts and screws

Hexagon bolts and screws shall be marked with the designation symbol of the propertyclass described in clause 3.

The marking is obligatory for all property classes, preferably on the top of the head by indenting or embossing or on the side of the head by indenting (see Fig. 1).

f04-32-9780750665087
Figure 1 Examples of marking on hexagon bolts and screws.

Marking is required for hexagon bolts and screws with nominal diameters d 5 mm where the shape of the product allows it, preferablyon the head.

Hexagon socket head cap screws

Hexagon socket head cap screws shall be marked with the designation symbol of the property class described in clause 3.

The marking is obligatory for property classes equal to or higher than 8.8, preferably on the side of the head by indenting or on the top of the head by indenting or embossing(see Fig. 2).

f04-33-9780750665087
Figure 2 Examples of marking on hexagon socket head cap screws.

Marking is required for hexagon socket head cap screws with nominal diametersd 5 mm where the shape of the product allows it, preferably on the head.

The clock-face marking system asgiven for nuts in ISO 898-2 may be used as an alternative method on small hexagon socket head cap screws.

BS EN ISO 898-1: 1999 Table 1

Marking symbols

Property class3.64.64.85.65.86.88.89.810.912.9
Marking symbola,b3.64.64.85.65.86.88.89.810.912.9

t0250

a The full-stop in the marking symbol may be omitted.

b When low carbon martensitic steels are used for property class 10.9 (see BS EN ISO 898-1: 1999 Table 2,the symbol 10.9 shall be underlined: 10.9.

Studs

Studs shall be marked with the designation symbol of the property class described in clause 3.

The marking is obligatory for property classes equal to or higher than 8.8, preferably on the extreme end of the threaded portion by indenting (see Fig. 3). For studs with interference fit, the marking shall be at the nut end.

f04-34-9780750665087
Figure 3 Marking of stud.

Marking is required for studs with nominal diametersequal to or greater than 5 mm.

The symbols in BS EN ISO 898-1: 1999 Table 2 are permissible as an alternative identification method.

BS EN ISO 898-1: 1999 Table 2

Identification marks for studs

Property class8.89.810.912.9
Identification markt0255+t0255

t0255

Other types of bolts and screws

The same marking system as described in the sections Hexagon bolts and screws, and Hexagon socket head cap screws shall be used for other types of bolts and screws of property classes 4.6,5.6 and all classes equal to or higher than 8.8, asdescribed in the appropriate International Standardsor, for special components, as agreed between the interested parties.

Marking of left-hand thread

Bolts and screws with left-hand thread shall be marked with the symbol shown in Fig 4, either on the top of the head or the point.

f04-35-9780750665087
Figure 4 Left-hand thread marking.

Marking is required for bolts and screws with nominal thread diameters 5 mm.

Alternative marking for left-hand thread may be used for hexagon bolts and screws asshown in Fig. 5.

f04-36-9780750665087
Figure 5 Alternative Left-hand thread marking.
(1) s = width across flats. (2) k = height of the head.

Alternative marking

Alternative or optional permitted marking as stated in the sections Symbols, Identification and Marking of left-hand thread should be left to the choice of the manufacturer.

Trade (identification) marking

The trade (identification) marking of the manufacturer is mandatory on all products which are marked with property classes.

4.1.30 BS EN 20898-2: 1994 Mechanical properties of fasteners: nuts with specified proof load values - coarse thread

BS EN 20898-2: 1994 Table 1

Mechanical properties


u04-158-9780750665087
u04-159-9780750665087
u04-160-9780750665087

Proof load values

Proof load values are given in BS EN 20898-2: 1994 Table 2.

BS EN 20898-2: 1994 Table 2

Proof load values – Coarse thread


u04-157-9780750665087

The nominal stress area Asis calculated as follows:

AS=??π4(d2+d32)2

si4_e

where:

d2 = basic pitch diameter of the external thread (see ISO 724);

d3 = minor diameter of the external thread;

d3 

=?d1??H6

si5_e


where:

d1 = basic pitch diameter of the external thread;

H = height of the fundamental triangle of the thread.

BS EN 20898-2: 1994 Table 3

Marking symbols for nuts with property classesin accordance with BS EN 20898-2 clause 3.1

Property class456891012a or code symbol (clock-face system)
Alternative markingeither designation symbol.456891012
or code symbol (clock-face system)u04-01-9780750665087u04-02-9780750665087u04-03-9780750665087u04-04-9780750665087u04-05-9780750665087u04-06-9780750665087u04-07-9780750665087

t0025

a The marking dot cannot be replaced by the manufacturer–s mark.

BS EN 20898-2: 1994 Table 4

Marking symbols for nuts with property classes in accordance with BS EN 20898-2 clause 3.2

Property class0405
Markingu04-08-9780750665087u04-09-9780750665087

t0030

Marking of left-hand thread

Nuts with left-hand thread shall be marked as shown in Fig. 1 on one bearing surface of the nut by indenting.

f04-37-9780750665087
Figure 1 Left-hand thread marking.

Marking is required for nuts with threads ≥ M5.

The alternative marking for left-hand thread shown in Fig. 2 may also be used.

f04-38-9780750665087
Figure 2 Alternative left-hand thread marking.
(1) s = width across flats.

Alternative marking

Alternative or optional permitted marking as stated in the sections Symbols, Identification and Marking of left-hand thread under Section 4.1.29 is left to the choice of the manufacturer.

Trade(identification) marking

The trade (identification) marking of the manufacturer is mandatory on all products covered by the obligatory marking requirementsfor property classes, provided this is possible for technical reasons. Packages, however, shall be marked in all cases.

4.1.31 BS EN ISO 898-6: 1996 Mechanical properties of fasteners:nuts with specified proof load values - fine pitch thread

BS EN ISO 898-6: 1996 Table 1

Designation system for nuts with nominal heights ≥0.8d

Property class of nut nutMating boltsNuts
Style 1Style 2
Property classNominal thread diameter range (mm)Nominal thread diameter range (mm)
53.6, 4.6, 4.8d<39d<39-
5.6, 5.8
66.8d< 39d< 39-
88.8d< 39d< 39d< 16
1010.9d< 39d< 16d< 39
1212.9d< 16-d< 16

t0035

Note: In general, nuts of a higher property class can replace nuts of a lower property class. This is advisable for a bolt/nut assembly going into a stress higher than the yield stress or the stress under proof load ofthe bolt.

However, should tightening beyond bolt proof load take place, the net design is intended to ensure at least 10% of the over-tightened assemblies fail through bolt breakage in orderto warn the user that the installation practice isnot appropriate.

Note:For more detailed information on the strength of screw thread assemblies and for the styles of nuts, see ISO 898-2: 1992, Annex A.

Nuts with nominal heights ≥0.5d and < 0.8d (effective heights of thread ≥0.4d and < 0.6d)

Nuts with nominal heights ≥0.5d and < 0.8d (effective height of thread ≥0.4d and < 0.6d) are designated by a combination of two numbers: the secondindicates the nominal stress under proof load on ahardened test mandrel, while the first indicates that the load ability of a bolt-nut assembly is reduced in comparison with the loadability on a hardened test mandrel and also in comparison with a bolt-nut assembly described in Section 3.1. The effective loading capacity is not only determined by the hardness of the nut and the effective height of thread but also by the tensile strength of the botwith which the nut is assembled.BS EN ISO 898-6: 1996 Table 2 gives the designation system and the stresses under proof load of the nuts. Proof loads are shown in BS EN ISO 898-6: 1996 Table 3. A guide for minimum expected stripping strengths of the joints when these nuts are assembled with bolts ofvarious property classes is shown in BS EN ISO 898-6: 1996 Table 4.

BS EN ISO 898-6: 1996 Table 2

Designation system and stresses under proof load for nuts with nominal heights ≥0.5dand < 0.8d

Property class of nutNominal stress under proof load (N/mm2)Actual stress under proof load (N/mm2)
04400380
05500500

BS EN ISO 898-6: 1996 Table 4

Minimum stripping strength of nuts as a percentageof the proof load of bolts

Property class of the nutMinimum stripping strength of nuts as a percentage of the proof load of bolts with property classes
6.88.810.912.9
0485654540
05100856050

t0045

BS EN ISO 898–6: 1996 Table 3 Proof load valuesBS EN ISO 898–6: 1996 Table 3 Proof load values

Thread size, d × PNominal stress area of mandrel As (mm2)Property class
04055681012
Proof load (As × Sp) (N)
style 1style 1style 1style 2style 1style 2style 2
M8 × 139.214 90019 60027 00030 20037 4003490043 10041 40047 000
M10 × 164.524 50032 20044 50049 70061 6005740071 00068 00077 400
M10 × 1.2561.223 30030 60044 20047 10058 40054 50067 30064 60073 400
M12 × 1.2595.135 00046 00063 50071 80088 00082 000102 20097 200110 500
M12 × 1.588.133 50044 00060 80068 70084 10078 40097 80092 900105 700
M14 × 1.512547 50062 50086 30097 500119 400111 200138 800131 900150 000
M16 × 1.516763 50083 500115 200130 300159 500148 600185 400176 200200 400
M18 × 1.521581 700107 500154 800187 000221 500232 200
M18 × 220477 500102 000146 900177 500210 100220 300
M20 × 1.5272103 400136 000195 800236 600280 200293 800
M20 × 225898 000129 000185 800224 500265 700278 600
M22 × 1.5333126 500166 500239 800289 700343 000359 600
M22 × 2318120 800159 000229 000276 700327 500343 400
M24 × 2384145 900192 000276 500334 100395 500414 700
M27 × 2496188 500248 000351 100431 500510 900535 700
M30 × 2621236 000310 500447 100540 300639 600670 700
M33 × 2761289 200380 500547 900662 100783 800821 900
M36 × 2865328 700432 500622 800804 400942 800934 200
M39 × 31030391 400515 000741 600957 9001 123 0001 112 000

t3055

Materials

Nuts of property classes 05, 8(style 1), 10 and 12 shall be hardened and tempered.

Nuts shall be made of steel conforming to the chemical composition limits specified in BS EN ISO 898-6: 1996 Table 5. The chemicalcomposition shall be analysed in accordance with relevant International Standards.

BS EN ISO 898-6: 1996 Table 5

Limits of chemical composition

Property classChemical composition limits (check analysis), %
C max.Mn min.P max.S max.
5a; 6-0.50-0.0600.150
88b04a0.580.250.0600.150
10b05b0.580.300.0480.058
12b-0.580.450.0480.058

t0050

a Nuts of this property class may be manufactured from freecutting steel unless otherwise agreed between the purchaser and themanufacturer. In such cases, the following maximum sulphur, phosphorus and lead contents are permissible: Sulphur 0.34%; phosphorus 0.11%; lead 0.35%

b Alloying elements may beadded, if necessary to develop the mechanical properties of the nuts.

Mechanical properties

When tested by the methods described in clause 8, the nuts shall have the mechanical properties set out in BS EN ISO 898-6: 1996 Table 1under Section 4.1.30.

Proof load values

Proof load values are given in BS EN ISO 898-6: 1996 Table 3.

The nominal stress area As is calculated as follows:

A2?=?π4(d2+d32)2

si6_e

where:

d2 = basic pitch diameter of the external thread (see ISO 724);

d3 

d3=?d1H6

si7_e


d1 = basic minor diameter of the external thread;

H = height of the fundamental triangle of the thread.

4.1.32 BS EN 20898-7: 1995 Mechanical properties of fasteners: torsional testand minimum torques for bolts and screws with nominal diameters 1°10mm

BS EN 20898-7: 1995 Table 1 Strength ratio X

Property class8.89.810.912.9
Ratio X0.840.8150.790.75

t9010

BS EN 20898-7: 1995 Table 2 Minimum breaking torques

ThreadPitch (mm)Minimum breaking torquea
Mb min
(N • m)
Property class
8.89.810.912.9
M10.250.0330.0360.0400.045
M1.20.250.0750.0820.0920.10
M1.40.30.120.130.140.16
M1.60.350.160.180.200.22
M20.40.370.400.450.50
M2.50.450.820.901.01.1
M30.51.51.71.92.1
M3.50.62.42.73.03.3
M40.73.63.94.44.9
M50.87.68.39.310
M6113141617
M7123252831
M81.2533364044
M8 × 138424652
M101.566728190
M10 × 18492102114
M10 × 1.25758291102

t8015

a These minimum breaking torques are valid for bolts and screws with the thread tolerances 6g, 6f and 6e.

4.1.33 BS EN ISO 4762: 2004 Metric hexagon socket head screws

ISO 10683, Fasteners - Non-electrolytically applied zinc flake coatings.

ISO 23429, Gauging of hexagon sockets.

See Fig. 1 and BS EN ISO 4762: 2004 Table 1.

f04-39-9780750665087f04-39a-9780750665087

Figure 1

BS EN ISO 4762: 2004 Table 1


u04-60-9780750665087
u04-61-9780750665087
u04-62-9780750665087
u04-63-9780750665087
u04-64-9780750665087
u04-65-9780750665087

Dimensions

Note: Symbols and designations of dimensions are defined in ISO 225.

For broached sockets which are at the maximum limit of size the overcut resulting from drilling shall not exceed 1/3 of the length of any flat of the socket which is e/2.

4.1.34 BS EN ISO 10642: 2004 Hexagon socket countersunk head screws

Dimensions and gauging of head

See Figs 1 and 2, and BS EN ISO 10642: 2004 Table 1.

f04-40-9780750665087f04-40a-9780750665087
Figure 1 Hexagon socket countersunk head screws.

(1) A slight rounding or countersink at the mouth of the socket is permissible.

(2) Point to be chamfered or for sizes M4 and below 'as rolled' in accordance to ISO 4753.

(3) Edge of the head to be truncated or rounded.

(4) α = 90°-92°

(5) Incomplete thread u ≤ 2

(6) ds applies if values of ls,min are specified.

f04-41-9780750665087
Figure 2 Flushness gauge.

BS EN ISO 10642: 2004 Table 1


u04-63-9780750665087
u04-64-9780750665087

Dimensions

Note: Symbols and designations of dimensions are defined in ISO 225.

For broached sockets which are at the maximum limit of size the overcut resulting from drilling shall not exceed 1/3 of the length of any flat of the socket which is e/2.

Gauging of head

The top surface of the screw shall be located between the gauge surfaces A and B.

Requirements and reference International Standards

See BS EN ISO 10642: 2004 Tables 2 and 3.

BS EN ISO 10642: 2004 Table 2

Requirements and reference International Standards

MaterialSteel
General requirementsInternational StandardISO 8992
ThreadTolerance6g for property classes 8.8 and 10.9; 5g6g for property class 12.9
International StandardsISO 261, ISO 965-2, ISO 965-3
MechanicalProperty classa8.8, 10.9, 12.9
propertiesInternational StandardISO 898-1
TolerancesProduct gradeA
International StandardISO 4759-1
FinishAs processed Requirements for electroplating are covered in ISO 4042 Requirements for non-electrolytically applied zinc flake coatings are covered in ISO 10683
Surface discontinuitiesLimits for surface discontinuities are given in ISO 6157-1 and ISO 6157-3 for property class 12.9
AcceptabilityAcceptance procedure is covered in ISO 3269

t0270

a Because of their head configurations, these screws may not meet the minimum ultimate tensile load for property classes 8.8, 10.9 and 12.9, specified in ISO 898-1, when tested in accordance with test programme B. They shall nevertheless meet the other material and property requirements for property classes 8.8, 10.9 and 12.9 specified in ISO 898-1. In addition, when full-size screws are loaded with the head supported on a suitable collar (conical bearing surface) using the type of testing fixture illustrated in ISO 898-1, they shall withstand, without fracture, the minimum ultimate tensile loads given in BS EN ISO 10642: 2004 Table 3. If tested to failure, the fracture may occur in the threaded section, the head, the shank or at the head/shank junction.

BS EN ISO 10642: 2004 Table 3

Minimum ultimate tensile loads for hexagon socket countersunk head screws

Thread size, dProperty class
8.810.912.9
Minimum ultimate tensile load (N)
M3322041804190
M45 6207 3008 560
M5908011 80013 800
M612 9001670019 600
M823 40030 50035 700
M103710048 20056600
M1253 9007020082 400
M1473 60096 000112 000
M16100000130000154000
M20162000204000239000

t0275

Eighty per cent of the values specified in ISO 898-1

Designation

Example.

A hexagon socket countersunk head screw with thread M12 nominal length l = 40 mm and property class 12.9 is designated as follows:

Hexagon socket countersunk head screw ISO 10642-M12 × 40-12.9

For information concerning hexagon socket countersunk head screws in inch dimensions see BS2470.

4.1.35 BS4827 ISO metric screw threads, miniature series

f04-42-9780750665087

Dimensions in mm

Nominal sizePitch of thread PMajordiameterPitch (effective) diameterMinor diameter
1st choice2nd choice
S-0.30.0800.3000000.2480380.223200
S-0.350.0900.3500000.291 5430.263600
S-0.40.1000.4000000.3350480.304000
S-0.450.1000.4500000.3850480.354000
S-0.50.1250.5000000.4188100.380000
S-0.550.1250.550 0000.4688100.430000
S-0.60.1500.600 0000.502 5720.456000
S-0.70.1750.7000000.5863340.532 000
S-0.80.2000.8000000.6700960.608000
S-0.90.2250.9000000.7538580.684000
S-10.2501.000 0000.8376200.760000
S-1.10.2501.100 0000.9376200.860000
S-1.20.2501.200 0001.037 6200.960000
S-1.40.3001.400 0001.2051441.112 000

t0280

For full range and further information see BS 4827.

4.1.36 BS3643-1/2 ISO metric screw threads: constantpitchseries

Dimensions in mm

4.1.36 BS3643 − 1/2 ISO metric screw threads: constant pitch series

Pitch of threadBasic major diameterPitch (effective)
diameter
Basic minor diameter
1st choice2nd choice3rd choiceExternalInternal
0.252.01.841.691.73
0.252.22.041.891.93
0.352.52.272.072.12
0.353.02.772.572.62
0.353.53.273.073.12
0.504.03.683.393.46
0.504.54.183.863.96
0.505.04.684.394.46
0.505.55.184.864.96
0.756.05.515.085.19
0.757.06.516.086.19
0.758.07.517.087.19
0.759.08.518.088.19
0.7510.09.519.089.19
0.7511.010.5110.0810.19
1.08.07.356.776.92
1.09.08.357.777.92
1.010.09.358.778.92
1.011.010.359.779.92
1.012.011.3510.7710.92
1.014.013.3512.7712.92
1.015.014.3513.7713.92
1.016.015.3514.7714.92
1.017.016.3515.7715.92
1.018.017.3516.7716.92
1.020.019.3518.7718.92
1.022.021.3521.7721.92
1.024.023.3522.7722.92
1.025.024.3523.7723.92
1.027.026.3525.7725.92
1.028.027.3526.7726.92
1.030.029.3528.7728.92
1.2510.09.198.478.65
1.2512.011.1910.4710.65
1.25a14.0a13.1912.4712.65
1.512.011.0310.1610.38
1.514.013.0312.1612.38
1.515.014.0313.1613.38
1.516.015.0314.1614.38
1.517.016.0315.1615.38
1.518.017.0316.1616.38
1.520.019.0318.1618.38
1.522.021.0320.1620.38
1.524.023.0322.1622.38
1.525.024.0323.1623.38
1.526.025.0324.1624.38
1.527.026.0325.1625.38
1.528.027.0326.1626.38
1.530.029.0328.1628.38
1.532.031.0330.1630.38
1.533.032.0331.1631.38
1.535.034.0333.1633.38
The 1.5 mm pitch series continues to a maximum diameter of 80 mm
2.018.016.7015.5515.84
2.020.018.7017.5517.84
2.022.020.7019.5519.84
2.024.022.7021.5521.84
2.025.023.7022.5522.84
2.026.024.7023.5523.84
2.027.025.7024.5524.84
2.028.026.7025.5525.84
2.030.028.7027.5527.84
2.032.030.7029.5529.84
2.033.031.7030.5530.84
2.035.033.7032.5532.84
The 2.0 mm pitch series continues to a maximum diameter of 150 mm
3.030.028.0526.3226.75
3.033.031.0529.3229.75
3.036.034.0532.3232.75
3.038.036.0534.3234.75
3.039.037.0535.3235.75
3.040.038.0536.3236.75
3.042.040.0538.3238.75
3.045.043.0541.3241.75
3.048.046.0544.3244.75
3.050.048.0546.3246.75
3.052.050.0548.3248.75
3.055.053.0551.3251.75
The 3.0 mm pitch series continues to a maximum diameter of 250 mm
4.042.039.4037.0937.67
4.045.042.4040.0940.67
4.048.045.4043.0943.67
4.050.047.4045.0945.67
4.052.049.4047.0947.67
4.055.052.4050.0950.67
4.056.053.4051.0951.67
4.058.055.4053.0953.67
4.060.057.4055.0955.67
4.062.059.4057.0957.67
4.064.061.4059.0959.67
4.065.062.4060.0960.67
The 4.0 mm pitch series continues to a maximum diameter of 300 mm
6.070.066.1062.6463.50
6.072.068.1064.6465.50
6.076.072.1068.6469.50
6.080.076.1072.6473.50
6.085.081.1077.6478.50
6.090.086.1082.6483.50
6.095.091.1087.6488.50
6.0100.096.1092.6493.50
6.0105.0101.1097.6498.50
6.0110.0106.10102.64103.50
6.0115.0111.10107.64108.50
6.0120.0116.10112.64113.50
6.0125.0121.10117.64118.50
The 6.0 mm pitch series continues to a maximum diameter of 300 mm s

t5010_at5010_b

For further information see BS 3643.

a This size sparking plugs only

4.1.37 BS EN ISO 228-1: 2003 Pipe threads where pressure-tight joints are not made on the threads

Part 1: Dimensions, tolerances and designation

Scope

This part of ISO 228 specifies the requirements for thread form, dimensions, tolerances and designation for fastening pipe threads, thread sizes 1/16 to 6 inclusive. Both internal and external threads are parallel threads, intended for the mechanical assembly of the component parts of fittings, cocks and valves, accessories, etc.

These threads are not suitable as jointing threads where a pressure-tight joint is made on the thread. If assemblies with such threads must be made pressure-tight, this should be effected by compressing two tightening surfaces outside the threads, and by interposing and appropriate seal.

Notes:

 For pipe threads where pressure-tight joints are made on the threads, see ISO 7-1.

 ISO 228-2 gives details of methods for verification of fastening thread dimensions and form, and recommended gauging systems.

Normative reference

The following normative document contains provisions which, through reference in this text, constitute provisions of this part of ISO 228. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 228 are encouraged to investigate the possibility of applying the most recent editions of the normative document indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards.

ISO 7-1:1994, Pipe threads where pressure-tight joints are made on the threads - Part 1: Dimensions, tolerances and designation.

Symbols

For the purposes of this part of ISO 228, the following symbols apply:

A Tighter class of tolerance of external pipe threads where pressure-tight joints are not made on the threads.

B Wider class of tolerance of external pipe threads where pressure-tight joints are not made on the threads.

D =d; major diameter of the internal thread.

D1 = D - 1,280 654 P=d1; minor diameter of the internal thread.

D1 = D - 0,640 327 P=d2; pitch diameter of the internal thread.

d Major diameter of the external thread.

d1 = d -1,280 654 P;minor diameter of the external thread.

d2 = d - 0,640 327 P; pitch diameter of the external thread.

G Pipe thread where pressure-tight joints are not made on the threads.

H Height of the fundamental triangle of the thread.

h Height of the thread profile with rounded crests and roots.

P Pitch.

r Radius of rounded crests and roots.

TD1 Tolerance on the minor diameter of the internal thread.

TD2 Tolerance on the pitch diameter of the internal thread.

Td Tolerance on the major diameter of the external thread.

Td2 Tolerance on the pitch diameter of the external thread.

Dimensions

The profile of these threads is identical with that of the parallel thread specified in ISO 7-1. The internal and external threads covered by this part of ISO 228 are both parallel.

Unless otherwise specified, the thread in accordance with this part of ISO 228 is a right- hand thread. (See also clause 5.)

Threads are normally of the truncated form, with crests truncated to the limits of tolerance as given in columns 14 and 15 of BS EN ISO 228-1: 2003 Table 1. The exception to this is on internal threads, where they are likely to be assembled with external threads in accordance with ISO 7-1, and in which case the thread length shall be equal to or greater than that specified in ISO 7-1.

BS EN ISO 228-1: 2003 Table 1

Thread dimensions

Designation of threadNumber of threads in 25.4mmPitch PHeight of thread hDiametersTolerance on pitch diameteraTolerance on minor diameterTolerance on major diameter
Internal thread TD2External thread Td2Internal thread TD1External thread Td
major d = Dpitch d2 = D2minor d1 = D1Lower deviationUpper deviationLower deviation Class ALower deviation Class BUpper deviationLower deviationUpper deviationLower deviationUpper deviation
12345678910111213141516
1/16280.9070.5817.7237.1426.5610+ 0.107-0.107-0.21400+ 0.282-0.2140
1/8280.9070.5819.7289.1478.5660+ 0.107-0.107-0.21400+0.282-0.2140
1/4191.3370.85613.15712.30111.4450+ 0.125-0.125-0.25000+ 0.445-0.2500
3/8191.3370.85616.66215.80614.9500+ 0.125-0.125-0.25000+ 0.445-0.2500
1/2141.8141.16220.95519.79318.6310+ 0.142-0.142-0.28400+0.541-0.2840
5/8141.8141.16222.91121.74920.5870+ 0.142-0.142-0.28400+0.541-0.2840
3/4141.8141.16226.44125.27924.1170+0.142-0.142-0.28400+ 0.541-0.2840
7/8141.8141.16230.20129.03927.8770+ 0.142-0.142-0.28400+ 0.541-0.2840
1112.3091.47933.24931.77030.2910+0.180-0.180-0.36000+ 0.640-0.3600
1 1/8112.3091.47937.89736.41834.9390+0.180-0.180-0.36000+ 0.640-0.3600
1 1/4112.3091.47941.91040.43138.9520+0.180-0.180-0.36000+ 0.640-0.3600
1 1/2112.3091.47947.80346.32444.8450+0.180-0.180- 0.36000+ 0.640-0.3600
1 3/4112.3091.47953.74652.26750.7880+0.180-0.180- 0.36000+ 0.640-0.3600
2112.3091.47959.61458.13556.6560+0.180-0.180- 0.36000+ 0.640-0.3600
2 1/4112.3091.47965.71064.23162.7520+0.217-0.217-0.43400+0.640-0.4340
2 1/2112.3091.47975.18473.70572.2260+0.217-0.217-0.43400+0.640-0.4340
2 3/4112.3091.47981.53480.05578.5760+0.217-0.217-0.43400+0.640-0.4340
3112.3091.47987.88486.40584.9260+0.217-0.217-0.43400+0.640-0.4340
3 1/2112.3091.479100.33098.85197.3720+0.217-0.217-0.43400+0.640-0.4340
4112.3091.479113.030111.551110.0720+0.217-0.217-0.43400+0.640-0.4340
4 1/2112.3091.479125.730124.251122.7720+0.217-0.217-0.43400+0.640-0.4340
5112.3091.479138.430139.951135.4720+0.217-0.217-0.43400+0.640-0.4340
5 1/2112.3091.479151.130149.651148.1720+0.217-0.217-0.43400+0.640-0.4340
6112.3091.479163.830162.351160.8720+ 0.217-0.217-0.43400+ 0.640-0.4340

t0290

a For thin-walled parts, the tolerances apply to the mean pitch diameter, which is the arithmetical mean of two diameters measured at right angles to each other.

The tolerances on the pitch diameter of the internal threads correspond to the positive deviation of the diameter tolerances in ISO 7-1, with the exception of those for thread sizes 1/16, 1/8, 1/4 and 3/8, for which slightly higher values are specified.

For external threads, two classes of tolerances on the pitch diameter are specified (see BS EN ISO 228-1: 2003 Table 1.)

 Class A (column 10) consists of entirely negative tolerances, each equivalent in value to the tolerance for the respective internal thread.

 Class B (column 11) consists of entirely negative tolerances, each with a value of twice that of the respective internal thread.

The choice between class A and class B depends on the conditions of application and shall be made in product standards where threads in accordance with this part of ISO 228 are specified.

Pipe thread dimensions, in millimetres, are given in BS EN ISO 228-1: 2003 Table 1.)

Fig. 1 shows fastening threads with full-form profiles and their tolerance zones.

f04-43-9780750665087
Figure 1 Full-form thread profile and tolerance zones. (1) H = 0,960 491 P. (2) h = 0,640 327 P. (3) r = 0,137 329 P.

Fig. 2 shows fastening threads with truncated profiles and their tolerance zones.

f04-44-9780750665087
Figure 2 Truncated-form threadprofile and tolerance zones.

Designation

The designation of threads shall consist of the following elements in the given sequence:

(a) Description block: pipe thread.

(b) International Standard number block: ISO 228.

(c) Individual item block (one of the following, as applicable):

- the letter G followed by the designation of the thread size from column 1 of BS EN ISO 228-1: 2003 Table 1 for internal threads (one class of tolerance only); or

- he letter G followed bythe designation of the thread size from column 1of BS EN ISO 228-1: 2003 Table 1 and the letter A for class A external threads; or

- the letter G followed bythe designation of the thread size from column 1of BS EN ISO 228-1: 2003 Table 1 and the letter B for class B external threads.

(d) For left-hand threads, theletters LH shall be added to the designation. Right-handthreads require no special designation.

Examples. Complete designation for a right-hand thread size 1 1/2:

● Internal thread(one tolerance class only)Pipe thread ISO 228 - G 1 1/2
● External thread{toleranceclassAtoleranceclassBsi8_ePipe thread ISO 228 - G 1 1/2 A
Pipe thread ISO 228 - G 1 1/2 B

t0295

Combination with jointing thread

Combining an external parallel thread G, tolerance class A or B, in accordance with ISO 228-1, with an internal parallel thread Rp, in accordance with ISO 7-1, needs special consideration.

When this combination is necessary, the tolerance of the internal thread in accordance with ISO 7-1 shall be considered in the relevant product standards, where external parallel threads G are used.

Note:

Such a combination of threads does not necessarily achieve a leaktight joint.

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