A
abrasives, 524
absolute pressure, 532
absorption refrigeration cycle, 250
adiabatic process, 15
air compressors
clearance on work done, 334–335
isentropic compression, 334
multistage compression, 337–339
polytropic compression, 333–334
reciprocating compressor, 331–333
volumetric efficiency of, 335
air conditioning, 239
air-fuel ratio, 210
air-refrigeration system, 242–245
advantages and disadvantages, 245
air washers, 264
alloy steel, 521
aluminium alloys, 522
angular contact bearings, 423–424
annealing, 720
apparatus dew-point (ADP) temperature, 257
atomic hydrogen welding, 638–639
austempering, 721
automatic start/stop, 217
average stress, 378
axial flow compressors, 345–346
axial thrust, 150
B
Babcock and Wilcox boiler, 115–116
bakelite or resinoid bond, 588
bar drawing, 666
bearings
rolling contact, 422
sliding contact or bush, 421–422
creep, 458
effect of centrifugal force on, 465–466
flat, 458
quarter turn drive, 461
round belts, 456
timing belts or toothed belts, 457
V-belt, 456
bending, 678
Bernoulli’s equation, 281–283, 537
Betz limit, 89
binary cycle power plants, 86–87
biodiesel, 64
bioethers (oxygenated fuels), 65
biogas, 65
blade efficiency, 151
blade friction factor, 150
blank diameter, 679
boiler efficiency, 130
feed check valve, 122
fusible plug, 124
high steam and low water safety valve, 120–121
manhole, 125
pressure gauge, 122
steam stop valve, 123
water level indicator, 121
boiling water reactor (BWR), 79
boring machine, 580
boundary of a system, 6
Bourdon tube pressure gauge, 533–534
brakes
internal expanding shoe, 504–506
brake thermal efficiency, 209
braze welding, 647
Brinell hardness test, 516
bulk modulus, 397
bush bearing, 420
bushing, 420
lubrications in, 421
materials, 420
by-pass factor (BPF), 257
C
cam and follower
cantilever beam, 542
capillary rise, 279
carbon arc welding, 633
carbon monoxide, 212
classification of, 598
casting surface, cleaning of, 621–622
cast irons, 520
catalytic converter, 213
cavitation, 303
Celsius temperature, 7
Celsius temperature scale (centigrade scale), 6
centerless grinding, 589
center of gravity of a solid, 363
centrifugal compressors, 344–345
centrifuging, 619
of circular arc, 357
of C-section, 356
of H-section, 355
of I-section, 354
of sector of a circular disc, 358
of semicircular-section of a disc, 357–358
of T-section, 356
change-of-state temperature sensors, 531
chaplets, 612
chemical equilibrium, 4
chisel edge angle, 577
chlorofluorocarbons (CFCs), 212
chromium (Cr), 521
classical thermodynamics, 1
Clausius inequality, 34
clay content test of sand mold, 614
close die forging, 661
closed system, 6
clutches
centrifugal clutch, 496
multi-disc clutch, 493
ash content, 58
grades of, 57
proximate analysis of, 57
sulfur content, 58
ultimate analysis of, 57
coining, 670
cold chamber die-casting, 616–617
combustion, principle of, 66–67
combustion chamber, 214
common rail direct injection system (CRDI), 214, 216–217
Co2 molds, 606
compressed natural gas (CNG), 62
compressible and incompressible flow, 284
compression stroke, 189–190, 192
compressive test of sand mold, 614–615
compressor, 241
computer aided design (CAD), 698–699
computer aided manufacturing (CAM), 699–700
computer integrated manufacturing system (CIM), 698
computer numerical control (CNC), 701, 703
condenser, 242
condition line, 158
conical and volute springs, 407
constructional detail of shaper, 570–571
continuous chip, 557
with a built-up (BUP) edge, 558
continuous path control robots, 708–709
conveyor chain, 471
core sand molds, 606
Cornish boiler, 118
crank and slotted arm mechanism, 571–572
creep feed grinding, 589
crude oil, 91
cutting-off/grooving, 566
cyaniding, 723
cylindrical grinding, 588
cylindrical or plain roller bearings, 425
D
Dalton’s law of partial pressure, 253
deep-groove ball bearing, 423
degree of saturation, 253
dew point temperature (DPT), 254
dial gauge or dial indicator, 549
diesel, 59
Diesel cycle, 183, 190, 197, 203–204
advantages, 81
direct numerical control (DNC), 703–704
discontinuous chip, 558
domestic or household refrigerator, 251–252
double helical / herringbone gears, 477
down milling, 582
drift, 690
drilling, 568
drilling machine
driving mechanism in, 575
operations performed on, 577–579
specifications of, 577
drop forging, 662
dry bulb temperature (DBT), 254
dryness fraction, 100
dry sand mold, 606
E
eccentric turning, 565
efficiency ratio, 210
electric motor drive/assist, 217
electro-hydraulic forming, 668
energy transfer, 13
engine control unit (ECU), 216
engineering materials
allowable stress, 515
elastic and plastic range, 514
elastic limit, 514
factor of safety, 515
mechanical properties of, 512
modulus of resilience, 514–515
modulus of toughness, 515
proportionality, 514
rapture strength, 514
stress-strain diagram, 513–514
tensile test, 513
ultimate strength, 514
working stress, 515
yield point, 514
engineering thermodynamics, 1
enthalpy, 7
change, 36
generation, 35
of steam, 101
of water, 100
equivalent evaporation, 129
ethanol, 64
Euler’s Equation of motion, 282–283
evaporation rate, 129
evaporator, 241
exhaust gas recirculation valve (EGR) valve, 213
expansion valve, 242
extensive properties, 4
external fired boilers, 113
extrusion, 663
cold, 664
hot, 664
F
face grinding, 589
face milling, 584
facing operation, 565
factor of evaporation, 129
Fahrenheit scale, 7
fast breeder reactor (FBR), 79
fatty acid methyl esters (FAMEs), 64
feed pump, 127
fineness test of sand mold, 614
finishing operations, 684
first law of thermodynamics, 11
limitations, 28
fixed vane type compressors, 342–343
flash steam power plants, 86
flatters, 690
flexible bushed coupling, 486–487
fluid density
mass density, 274
relative density, 274
specific weight, 274
fluid-expansion devices, 531
fluid mechanics
types of flow, 284
difference between governors and, 450
mass moment of inertia of, 432–433
forging, 660
formaldehyde, 212
form grinding, 589
form milling, 585
fossil fuels, 55
four-stroke compression ignition engine, 190–192
four-stroke spark ignition engine, 188–190
Francis turbine
shapes of draft tubes, 294–296
fuel injectors, 214
fuels, 55
fuel stratified injection (FSI), 216
G
gang drilling machine, 579–580
gang milling, 584
gas carburizing, 722
gas cooled reactor (GCR), 79
advantages and disadvantages of, 63
gasoline, 60
gasoline direct injection (GDI), 216
gas turbine cycle
with regenerator, 175
with reheating and intercooling, 175–176
gas turbines, 165
classification of, 165
flow diagram of intercooling and reheating, 176
gauge factor (GF), 541
gauge pressure, 531
forms of gear teeth, 475
geothermal energy, 91
glasses, 525
global warming, 56
governing of turbines, 304
centrifugal, 436
classification of, 436
difference between flywheel and, 450
Hartung, 447
inertia and flywheel, 436
pickering, 436
sensitiveness of, 448
terms used in, 435
gravity/permanent mould casting, 615
gray cast iron, 520
green diesel, 64
green sand mold, 605
gross calorific value (GCV), 60
H
hardening, 720
hardness test of sand mold, 615
heat
defined, 7
similarities between work and, 13
heat exchanger, 86
heat pumps, 240
heat transfer, modes of
combined form, 229
radiation, 228
through hollow cylinder, 232–233
through hollow sphere, 234
heat treatment
annealing, 720
austempering, 721
cyaniding, 723
hardening, 720
induction hardening, 723
iron-carbon (Fe-C) phase diagram, 716–718
nitriding, 723
spherodizing, 720
time-temperature-transformation curves, 718–719
heavy water cooled and moderated CANDU (Canadian deuterium uranium) reactor, 79
heel, 577
helical springs, 407
series connection and parallel connection of, 414–415
high carbon steel, 520
high energy rate forming, 667
hobbing, 670
horizontal boiler, 113
hot chamber die-casting, 616
hot wire anemometer, 536
human comfort conditions, 264–265
humidity (w) ratio, 253
hybrid engine, 217
hydraulic pumps, 304
hydraulic turbines, 285
classification of, 285
terminology used, 286
hydrocarbon fuels, 55
hydroelectric power, 90
hydroelectric power plant, 76
hypoid gears, 478
I
ideal gas law, 45
impulses-reaction turbine (reaction turbine), 157–160
degree of reaction (R) of, 158
differences between impulse and, 164
inclined boiler, 113
indicated thermal efficiency, 209
infeed or plunge cut grinding, 589
infrared sensors, 530
injector, 128
intelligent robots, 709
intensive properties, 4
Internal Combustion Engine (I.C. Engine), 182
arrangement of cylinders, 184
clearance volume (Vc), 188
comparison between four-stroke and two-stroke engines, 196
comparison between S.I. and, 197
compression ratio, 188
cooling systems in, 184
cylinder bore, 187
dead centers, 187
displacement volume, 187
engine performance parameters, 209–210
fuel supply systems, 184
fuel used, 183
ignition systems, 183
nature of thermodynamic cycle, 183
number of strokes per cycle, 183
piston area, 187
stroke or stroke length, 187–188
internal energy (U) of a system, 7, 11–12
physical interpretation of, 12
internal fired boilers, 113
internal grinding, 588
ion gauges, 535
iron-carbon (Fe-C) phase diagram, 716–718
irreversible process, 32
isentropic compression, 334
isobaric process, 14
isochoric process, 14
isolated system, 3
isothermal process, 15
J
K
Kelvin-Plank statement, 29
Kelvin temperature, 7
kerosene, 59
knurling, 567
L
laminar and turbulent flow, 284
laminated or leaf spring, 408–409
Lancashire boiler, 117
lancing, 678
lateral strain, 378
lathe
constructional detail of, 560–562
cutting tools used in, 564
power transmission system in, 562–564
specification, 560
types of operations in, 564–569
law of gearing, 474
lignite, 91
limited sequence robots, 708
liquefied petroleum gases (LPG), 62
advantage and disadvantage of, 61
ash content, 61
calorific value of, 60
carbon residue in, 61
sulfur content, 60
water content of, 61
liquid metal cooled reactor, 79
loam sand molds, 606
lobe pump, 318
locomotive boiler, 116
longitudinal strain, 378
low carbon steel, 520
M
machine tools, 556
macroscopic (classical thermodynamics), 2
macroscopic forms of energy, 12
magnesium alloys, 523
malleable cast iron, 521
manganese (Mn), 521
manufacturing system
computer aided design (CAD), 698–699
computer aided manufacturing (CAM), 699–700
computer integrated manufacturing system (CIM), 698
computer numerical control (CNC), 701, 703
computer system, 696
direct numerical control (DNC), 703–704
human workers, 696
material handling system, 696
numerical control (NC), 700–701
production machines, tools, jigs, fixtures, 695–696
mass, defined, 3
mass moment of inertia
of hollow cylinder, 365
mean effective pressure, 210
mean piston speed, 210
measurement errors, 545
mechanical efficiency, 210
mechanical equilibrium, 4
mechanical equivalent of heat, 10–11
mechanical measurement, 529
comparison between cold working and hot working, 656
medium carbon steel, 520
orthogonal and oblique, 558–559
metal inert gas arc welding (MIG)/gas metal arc welding (GMAW), 634–635
metal molds, 606
metal powders
blending/mixing of, 682
characteristics, 681
methods of production, 681–682
methane emission, 212
microscopic forms of energy, 12
microscopic (statistical thermodynamics), 2
modulus of elasticity, 397–398, 514
moisture content test of sand mold, 614
Mollier diagram (h–S chart), 111–112
molybdenum (Mo), 522
moment of inertia (second moment of area), 360
of a circular disc, 362
of composite sections, 363
of a rectangle, 361
of a triangle, 362
multiple vane type compressors, 343–344
multi-point fuel injection system (MPFI), 214–215
multi-spindle drilling machine, 579–580
N
natural circulation boilers, 113
natural gas, 92
net calorific value (NCV), 60
Newtonian and non-Newtonian fluids, 276–277
nickel (Ni), 521
nitriding, 723
nitrogen oxide, 212
nodular (or ductile) cast iron, 520
non-ferrous materials, 522–523
normal stress, 378
block diagram of, 78
components of, 78
numerical control (NC), 700–701, 703
O
off hand grinding, 589
oil spill accidents, 92
optimum velocity ratio, 151
orificemeter, 538
Otto cycle, 183, 190, 197, 200–201
oxy-acetylene welding, 625–628
oxychloride bond, 588
P
particulate matter, 212
parting, 678
peat, 91
velocity triangle for, 289–290
percussion welding, 644
perforating, 678
peripheral milling, 582
permeability number, 614
permeability test of sand mold, 614
perpetual-motion machine of the first kind (PMM1), 30
perpetual-motion machine of the second kind (PMM2), 30
perpetual motion machine (PMM1), 11
phase, defined, 5
phase equilibrium, 5
phosphorus (P), 521
photovoltaic cells, 90
piercing or seamless tubing, 669–670
Pirani gauge, 534
plain cylindrical grinders, 590
plane milling, 582
planer, 573
fast and loose pulleys driving mechanism of, 573–574
specifications of, 575
plane surface grinder, 590–591
point angle, 577
point-to-point (PTP) control robots, 708–709
Poisson strain, 540
polytropic compression, 333–334
positive crankcase ventilation (PCV) system, 212–213
potential energy, 12
powder metallurgy, 681
applications of, 685
disadvantages, 685
power plant engineering, 74–89
power transmission, 455
power transmission chains, 471–472
precision grinders, 589
press forging, 662
pressure
defined, 3
equilibrium, 5
reducing valve, 129
variation with depth of a fluid, 280–281
pressurized water reactor (PWR), 79
historical development of, 74
reciprocating, 74
rotating, 74
process, defined, 5
profile milling, 585
Prony brake, 543
property, defined, 4
psychrometric chart
cooling and dehumidification, 256–257
cooling and humidification, 258–259
heating and dehumidification, 259
heating and humidification, 257–258
mixing of air streams, 259–260
sensible heat factor (SHF), 257
sensible heating, 256
punches, 690
pure biodiesel (B100), 64
P-V diagram for diesel cycle, 192
Q
quasi static process, 6
R
radial drilling machine, 579
radial rake angle, 585
radius of gyration of a body, 360
rake or helix angle, 577
Rankine scale, 7
reaming operation, 568
reciprocating prime movers, 74
refining, 59
refractory metals, 523
capacity of refrigeration plant, 241
regenerative braking system, 217
relative humidity, 253
relief angle, 585
resin-bonded sand molds, 606
resistance butt welding, 645
resistance projection welding, 642–643
resistance seam welding, 642
resistance spot welding, 641–642
resistance welding, 640
resistive temperature devices (RTD), 530
reversed Brayton cycle, 243–244
reversed Carnot cycle, 242–243
reversible adiabatic compression, 33
reversible adiabatic expansion, 33
reversible isothermal compression, 33
reversible isothermal expansion, 33
reversible process, 32
risers, 611
applications, 712
microprocessor based controllers, 711
sensors used in, 711
sequential control, 711
transducers used in, 712
Rockwell hardness test, 517–518
roller bearings, 425
roll forming, 681
defects, 659
room air conditioners, 265–267
rope brake dynamometer, 543–544
rotating prime movers, 74
rotational and irrotational flow, 284
rough grinders, 589
rubber bond, 588
S
hand tools for sand moulding, 608–609
properties of mouldings sands, 607–608
saturated steam, 111
screw pump, 319
second-generation biofuels, 66
second law of thermodynamics, 29–32, 240
self-aligning ball bearings, 424–425
semi-centrifugal casting, 618
separating and throttling calorimeter, 110
set hammer, 690
shaving, 670
sheet metal process, 671
shellac bond, 588
shell mold, 606
shielded metal arc welding (SMAW), 633–634
shoulder turning, 565
side milling, 583
sign convention
for heat and work interaction, 13
work done by system, 11
silica, 525
silicon (Si), 521
sintering, 684
slab milling, 582
slotter machine, 571
smith’s forge or hearth, 686
smoothers, 690
solid fuels, 58
specific fuel consumption, 210
specific heat capacity
at constant volume, 8
specific humidity, 253
specific power output, 210
specific volume, 254
spherical roller bearings, 426
spherodizing, 720
split air conditioner, 266–267
spnning, 569
springs
spur gears, 476
statistical thermodynamics, 1
steady and unsteady flow, 284
steady flow energy equation (SFEE), 25
steam
entropy of, 101
Mollier diagram of, 727
P-V diagram, T-S diagram, h-S diagram, P-S diagram, 99–100
wet, 100
steam power system, 141
steam separator, 128
steam trap, 128
steam turbine
governing of, 164
losses in, 164
Stefan–Boltzmann Law of Thermal Radiation, 228
straddle milling, 584
straight turning, 565
in an assembly of tube and bolt, 387
in composite bar, 392
due to suddenly applied load, 394–395
for impact load, 395
relation between stress and volumetric strain, 396–397
in varying cross-section bar of uniform strength, 385
stretch forming operation, 678
submerged arc welding (SAW), 636–637
sulfur oxide, 212
sulfur (S), 521
superheated steam, 111
superheater, 127
surface grinding, 589
swages, 691
syngas, 65
synthetic hydrocarbon fuels, 58
system
boundary of, 6
system boundary, 3
T
tangential thrust, 150
tapered roller bearings, 426
taper turning, 566
tapping, 568
temperature, 6
stress, 393
theorem of parallel axis, 361
theorem of perpendicular axis, 361
thermit welding, 645
thermocouple, 530
thermodynamic cycle, 5
thermodynamic temperature scale, 6
thermoplastics, 524
thermosetting plastics, 524
third law of thermodynamics, 41–45
three-screw, high-pitch, screw pump, 319–320
throttling calorimeter, 108–109
thrust ball bearings, 425
tidal barrage, 82
tidal fences, 84
advantages, 84
disadvantages, 85
tidal turbine, 83
timber, 524
time-temperature-transformation curves, 718–719
titanium alloys, 523
tongs, 689
torsion springs, 408
trimming, 670
true centrifugal casting, 617–618
tungsten inert gas arc welding (TIG)/gas tungsten arc welding (GTAW), 635–636
tungsten (W), 522
two-screw, low-pitch, screw pump, 319
two-stroke C.I. engine, 194–196
two-stroke spark ignition engine, 192–194
port timing diagram for, 198–199
U
uncertainty of measurement, 546
uniform and non-uniform flow, 284
universal cylindrical grinder, 591
universal gas constant, 45
up milling, 582
U-tube manometer, 535
V
vanadiun (V), 522
vane pump, 318
vapor compression refrigeration system, 247–250
advantages and disadvantages, 250
comparison between reversed Carnot cycle, 249
COP of, 248
factors affecting performance, 249
heat and work interaction in, 247
thermodynamic process of, 247–248
variable flow process, 25
vegetable oil, 65
velocity measurement, 535
vertical boiler, 113
Vickers hardness test, 517
vitrified bond, 587
volatile organic compounds, 212
volatility, 60
volume
defined, 3
volumetric efficiency, 210
W
water content of furnace oil, 61
welding
carbon arc, 633
classification, 624
metal inert gas arc (MIG)/gas metal arc (GMAW), 634–635
percussion, 644
resistance, 640
resistance butt, 645
resistance projection, 642–643
resistance seam, 642
shielded metal arc (SMAW), 633–634
tungsten inert gas arc (TIG)/gas tungsten arc (GTAW), 635–636
type of groove or edge preparation for, 623–624
wet bulb temperature or saturation temperature (WBT), 254
wet steam, 100
white cast iron, 520
window air conditioner, 265–267
wind power, 90
work
defined, 7
similarities between heat and, 13
working fluid, 86
worm gears, 478
Z
zeroth law of thermodynamics, 6
3.22.181.81