Contents

Preface to the 2nd Edition

About the Authors

1 Topologies and Selection

1.1 Definitions, Geometry, and Thrust Generation

1.2 Linear Synchronous Motor Topologies

1.2.1 Permanent Magnet Motors with Active Reaction Rail

1.2.2 PM Motors with Passive Reaction Rail

1.2.3 Motors with Electromagnetic Excitation

1.2.4 Motors with Superconducting Excitation System

1.2.5 Variable Reluctance Motors

1.2.6 Stepping Motors

1.2.7 Switched Reluctance Motors

1.3 Calculation of Forces

1.4 Linear Motion

1.4.1 Speed-Time Curve

1.4.2 Thrust-Time Curve

1.4.3 Dynamics

1.4.4 Hamilton’s Principle

1.4.5 Euler–Lagrange Equation

1.4.6 Traction

1.5 Selection of Linear Motors

Examples

2 Materials and Construction

2.1 Materials

2.2 Laminated Ferromagnetic Cores

2.2.1 Electrical Sheet-Steels

2.2.2 High-Saturation Ferromagnetic Alloys

2.2.3 Permalloys

2.2.4 Amorphous Materials

2.2.5 Solid Ferromagnetic Materials

2.2.6 Soft Magnetic Powder Composites

2.3 Permanent Magnets

2.3.1 Demagnetization Curve

2.3.2 Magnetic Parameters

2.3.3 Magnetic Flux Density in the Air Gap

2.3.4 Properties of Permanent Magnets

2.4 Conductors

2.4.1 Magnet Wire

2.4.2 Resistivity and Conductivity.

2.5 Insulation Materials

2.5.1 Classes of Insulation

2.5.2 Commonly Used Insulating Materials

2.5.3 Impregnation

2.6 Principles of Superconductivity

2.7 Superconducting Wires.

2.7.1 Classification of HTS Wires

2.7.2 HTS Wires Manufactured by American Superconductors

2.7.3 HTS Wires Manufactured by SuperPower

2.8 Laminated Stacks

2.9 Armature Windings of Slotted Cores

2.10 Slotless Armature Systems.

2.11 Electromagnetic Excitation Systems

2.12 Permanent Magnet Excitation Systems

2.13 Superconducting Excitation Systems

2.14 Hybrid Linear Stepping Motors

Examples

3 Theory of Linear Synchronous Motors

3.1 Permanent Magnet Synchronous Motors

3.1.1 Magnetic Field of the Armature Winding

3.1.2 Form Factors and Reaction Factors

3.1.3 Synchronous Reactance

3.1.4 Voltage Induced

3.1.5 Electromagnetic Power and Thrust

3.1.6 Minimization of d-axis Armature Current

3.1.7 Thrust Ripple

3.1.8 Magnetic Circuit

3.1.9 Direct Calculation of Thrust

3.2 Motors with Superconducting Excitation Coils

3.3 Double-Sided LSM with Inner Moving Coil

3.4 Variable Reluctance Motors

3.5 Switched Reluctance Motors

Examples

4 FEM Analysis

4.1 Fundamental Equations of Electromagnetic Field

4.1.1 Magnetic Field Vector Potential

4.1.2 Electromagnetic Forces

4.1.3 Inductances

4.1.4 Magnetic Scalar Potential

4.1.5 Magnetic Energy and Coenergy

4.2 FEM Modeling

4.2.1 3D Modeling in Cartesian Coordinate System

4.2.2 2D Modeling of Axisymmetrical Problems

4.2.3 Commercial FEM Packages

4.3 Time-Stepping FEM Analysis

4.4 FEM Analysis of Three-Phase PM LSM

4.4.1 Geometry

4.4.2 Specifications of Investigated Prototypes of PM LSMs169

4.4.3 Approach to Computation

4.4.4 Discretization of LSM Area in 2D

4.4.5 2D Electromagnetic Field Analysis

4.4.6 Calculation of Integral Parameters

Examples

5 Hybrid and Special Linear Permanent Magnet Motors

5.1 Permanent Magnet Hybrid Motors.

5.1.1 Finite Element Approach.

5.1.2 Reluctance Network Approach

5.1.3 Experimental Investigation

5.2 Five-Phase Permanent Magnet Linear Synchronous Motors

5.2.1 Geometry

5.2.2 2D Discretization and Mesh Generation

5.2.3 2D Electromagnetic Field Analysis

5.2.4 3D Electromagnetic Field Analysis

5.2.5 Electromagnetic Thrust and Thrust Ripple

5.2.6 Experimental Verification

5.3 Tubular Linear Reluctance Motors

5.4 Linear Oscillatory Actuators

5.4.1 2D Electromagnetic Field Analysis

5.4.2 Magnetic Flux, Force, and Inductance

Examples

6 Motion Control

6.1 Control of AC Motors

6.2 EMF and Thrust of PM Synchronous and Brushless Motors

6.2.1 Sine-Wave Motors

6.2.2 Square-Wave (Trapezoidal) Motors

6.3 Model of PM Motor in dq Reference Frame

6.4 Thrust and Speed Control of PM Motors

6.4.1 Open Loop Control

6.4.2 Closed Loop Control

6.4.3 Zero Direct-Axis Current Control

6.4.4 Flux-Weakening Control

6.4.5 Direct Thrust Control

6.4.6 Fuzzy Control

6.5 Control of Hybrid Stepping Motors

6.5.1 Microstepping

6.5.2 Electronic Controllers

6.6 Precision Linear Positioning

Examples

7 Sensors

7.1 Linear Optical Sensors

7.1.1 Incremental Encoders

7.1.2 Absolute Encoders

7.1.3 Data Matrix Code Identification and Positioning System

7.2 Linear Magnetic Encoders

7.2.1 Construction

7.2.2 Noise Cancelation

7.2.3 Signal Interpolation Process

7.2.4 Transmission of Speed and Position Signals

7.2.5 LVDT Linear Position Sensors

Examples

8 High-Speed Maglev Transport

8.1 Electromagnetic and Electrodynamic Levitation

8.2 Transrapid System (Germany)

8.2.1 Background

8.2.2 Propulsion, Support, and Guidance

8.2.3 Guideway

8.2.4 Power Supply

8.2.5 Vehicle

8.2.6 Control System of Electromagnets

8.2.7 The Future of Transrapid System

8.2.8 History of Transrapid Maglev System in Germany

8.3 Yamanashi Maglev Test Line in Japan

8.3.1 Background

8.3.2 Location of Yamanashi Maglev Test Line

8.3.3 Principle of Operation

8.3.4 Guideway

8.3.5 Vehicle

8.3.6 Superconducting Electromagnet

8.3.7 Power Conversion Substation

8.3.8 Brakes

8.3.9 Boarding System

8.3.10 Control System

8.3.11 Communication System

8.3.12 Experiments

8.3.13 History of Superconducting Maglev Transportation             Technology in Japan

8.4 American Urban Maglev

8.5 Swissmetro

8.5.1 Assumptions

8.5.2 Pilot Project

8.6 Marine Express

Examples

9 Building and Factory Transportation Systems

9.1 Elevator Hoisting Machines

9.1.1 Linear-Motor-Driven Elevator Cars

9.1.2 Elevator with Linear Motor in the Pit

9.1.3 Linear Motor in Counterweight

9.1.4 Conventional versus Linear-Motor-Driven Elevator

9.2 Ropeless Elevators

9.2.1 Vertical Transport in Ultrahigh Buildings

9.2.2 Assessment of Hoist Performance

9.2.3 Construction of Ropeless Elevators

9.2.4 Operation

9.2.5 First Prototypes

9.2.6 Brakes

9.3 Horizontal Transportation Systems

9.3.1 Guidelines for Installation

9.3.2 Construction

9.3.3 Applications

Examples

10 Industrial Automation Systems

10.1 Automation of Manufacturing Processes

10.2 Ball Lead Screws

10.2.1 Basic Parameters

10.2.2 Ball Lead Screw Drives

10.2.3 Replacement of Ball Screws with LSMs

10.3 Linear Positioning Stages

10.4 Gantry Robots

10.5 Material Handling

10.5.1 Monorail Material Handling System

10.5.2 Semiconductor Wafer Transport

10.5.3 Capsule-Filling Machine

10.6 Machining Processes

10.6.1 Machining Centers

10.6.2 Aircraft Machining

10.7 Welding and Thermal Cutting

10.7.1 Friction Welding

10.7.2 Welding Robots

10.7.3 Thermal Cutting

10.8 Surface Treatment and Finishing

10.8.1 Electrocoating

10.8.2 Laser Scribing Systems

10.8.3 Application of Flux-Switching PM Linear Motors

10.9 2D Orientation of Plastic Films

10.10 Testing

10.10.1 Surface Roughness Measurement

10.10.2 Generator of Vibration

10.11 Industrial Laser Applications

Examples

Appendix A Magnetic Circuits with Permanent Magnets

A.1 Approximation of Demagnetization Curve and Recoil Line

A.2 Operating Diagram

A.2.1 Construction of the Operating Diagram

A.2.2 Magnetization without Armature

A.2.3 Magnetization with Armature

A.2.4 Equivalent Magnetic Circuit

Appendix B Calculations of Permeances

B.1 Field Plotting

B.2 Dividing the Magnetic Field into Simple Solids

B.3 Prisms and Cylinders Located in an Open Space

Appendix C Performance Calculations for PM LSMs

Appendix D Field-Network Simulation of Dynamic Characteristics of PM LSMs

Symbols and Abbreviations

References

Patents

Index

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