8 Superconducting Magnet Linear Synchronous Motors

Superconducting magnet linear synchronous motors (SM-LSM) with active guideway have been proposed for MAGLEVs, at speeds up to 550 km/h so far. This chapter treats the following aspects of SM-LSMs:

  • Topologies of practical interest

  • Superconducting magnet (SM)

  • A technical field and circuit theory of SM-LSM

  • Normal and lateral forces

  • SM-LSM with figure eight-shape-coil stator

  • Direct thrust and suspension (airgap) via flux control (DTFC) of SM-LSM

  • Summary

8.1 Introduction

The SM-LSM consists of dc superconducting coils (magnets) placed on the mover (vehicle) and an active guideway with three-phase air-core cable windings placed horizontally (Figure 8.1) or vertically (laterally on the two sides of the track) (Figure 8.2).

While both configurations (with rectangular and, respectively, figure 8-shape coils) of stator windings develop in interaction with the SM field, propulsion, suspension, and lateral forces, the latter is better in force density and dynamics and was proposed to integrate the three functions in a MAGLEV.

In this chapter, to elucidate the fundamentals, we will treat first the configuration in Figure 8.1 and only later the configuration in Figure 8.2, as the latter is more complicated to analyze.

Other early configurations such as the Magneplane [2] are not considered here as they have not been proved practical though they are very intuitive.

The air-core cable three-phase ac windings on ground (on both sides of the vehicle for MAGLEVs) allow for longer energized sections because the total inductance per section is lower in air. The SM-LSM is preferred for even higher speeds as the airgap is in the order of 5–10 cm or more, while it is 10 mm for dc-excited LSMs (Chapter 7). The larger airgap means rougher guideways, at lower cost. The alternate polarity SMs placed along the vehicle length produce a traveling magnetic field by motion, at speed us = u. The pole pitch of SMs and of stator windings is the same (τ), and the frequency f1 of stator currents speed us is

f1=us2τ(8.1)

As for any synchronous motor, to vary speed us, the frequency f1 has to be varied from zero. The key element of SM-LSM is the SM (coil).

Images

FIGURE 8.1 SM-LSM: (a) SMs on vehicle and air-core three-phase cable windings on ground and (b) three-phase track energized sections. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

Images

FIGURE 8.2 Figure eight-shape-coil three-phase ac winding with propulsion, suspension, and guidance force production. (After Toshiaki, M. and Shunsuke, F., Design of coil specifications in EDS Maglev using an optimization program, Record of LDIA-1998, Tokyo, Japan, pp. 343–346, 1998.)

8.2 Superconducting Magnet

Kamerlingh Onnes has observed around 1911 that some metals lose most of their electrical resistance below 10 K; the transition from natural to superconducting behavior is called critical temperature Tc (Tc = 9.1 K for niobium); aluminum, indium, tin, lead, niobium, and their alloys are superconductors at very low temperatures. A regular supply of liquid helium and liquid nitrogen on board of vehicle (or a dedicated refrigerator) are required to maintain this range of temperatures (bellow 10 K). More recently, high-temperature (70 K) superconductors that need only liquid nitrogen cooling have been discovered (for more on applied superconductivity, see [3,4]).

A typical SM of low temperature (Figure 8.3) contains

  • Superconducting coil

  • Liquid helium dewar

  • Liquid nitrogen dewar

  • Evacuated fiberglass insulation

The liquid nitrogen dewar is made of aluminum, and the liquid helium dewar is fabricated from stainless steel (to reduce eddy current losses).

The evacuated fiberglass insulation has very low thermal conductivity, can transmit high pressure, and makes the force-density distribution uniform.

The force components between SM and the three-phase ac conductors in an “air core” are exerted directly on the superconducting coil, at gas pressures of 100 μmHg, maintained by a vacuum pump. The SM coil (currents) leads have to be well cooled by additional tubes and posts in the dewars, to streamline the supply of cooling agents properly stored on board of vehicle.

The design, the charging, and discharging of SM such that to avoid quenching (transition to normal conductor from superconducting mode) is an art in itself, which is not pursued here further (either for low- and high-temperature SMs [3]).

In fact, the SM is a superconducting short-circuited coil that maintains the dc current in it constant (if periodical replenishing with current by a special static converter is done properly (slowly), as required, without quenching the superconductor).

The SM may also be compared with a very strong and large permanent magnet; the latter behaves like an equivalent room temperature superconducting coil, but its energy is stored in a large hysteresis cycle strong magnetic material.

It is argued that for large geometries (0.5–1 m in one direction) the SM may produce more thrust (or suspension, guidance) force per given weight or per one USD than a permanent magnet.

With the advent of high-temperature SMs and of ever stronger PMs (Br > 1.5 T), the competition becomes stronger than ever.

Images

FIGURE 8.3 Low-temperature SM. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

8.3 Technical Field and Circuit Theory of SM-LSM

Typical SM-LSMs for MAGLEVs have power in the range of 5 MW or more at speeds of 500–550 km/h with energized sections of 3–5 km in length. The dc mmf of LSM is in the order (3 ÷ 7)105 A turns to produce a magnetic flux density of 0.2–0.45 T that interacts with the stator currents to produce propulsion, suspension, (levitation), and lateral forces for an effective gap of 5–10 cm at least (the superconducting coil to winding center to center distance may be as large as 30 cm).

In essence, we have to start with the magnetic field produced by a rectangular SM in air, and then we add the contribution of neighboring SMs of alternate polarity, to obtain the needed magnetic field distribution in the stator three-phase air-core winding zone.

Further on, we will calculate the emfs in the three-phase ac windings; there are three-phase ac winding inductances and resistances to form a phasor diagram that, for the fundamental, describes the steady-state operation. A third space harmonic, which is typical, may be added to reveal essential thrust pulsations.

After steady-state characteristics are obtained, the thrust, normal force, and lateral force versus power angle are calculated, to illustrate the complex behavior of SM-LSM. This is called here the technical circuit theory of SM-LSM.

8.3.1 Magnetic Field of a Rectangular SM in Air

After approximating the conductors by infinitely thin filaments, the flux density produced in point (P) (Figure 8.4a) by a finite length conductor [1] is obtained via Biot-Savart law (Figure 8.4b):

B1¯=μ0I04πlldx¯1×dr¯r2(8.2)

with

r1=(y+b)2+z2;r=(xx1)2+r12(8.3)

and

dx1¯×dr¯=r1da1¯(xx1)2+r12(8.4)

Images

FIGURE 8.4 Rectangular SM (a) and the magnetic field produced by a finite length conductor (b). (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

a1¯ is the unit vector in the direction of the plane formed by point P and the conductor finite length. As visible in Figure 8.4, a1¯ has two components ay¯ and az¯:

a¯1=z(y+b)2+z2a¯y+(b+y)(y+b)2+z2a¯z(8.5)

Finally, from (8.2) to (8.5),

B1y=μ0I04πz(y+b)2+z2ll(y+b)2+z2dx1[(xx1)2+(y+b)2+z2]3/2(8.6)

B1z=μ0I04πb+y(y+b)2+z2ll(y+b)2+z2dx1[(xx1)2+(y+b)2+z2]3/2(8.7)

A rectangular SM has four sides. Thus, the flux density produced at point P adds up the components produced by the four SM sides and exhibits all three components Bx, By, Bz:

Bx=μ0I04πz{1(xl)2+z2[y+b(xl)2+(y+b)2+z2yb(xl)2+(yb)2+z2]1(xl)2+z2[y+b(x+l)2+(y+b)2+z2yb(x+l)2+(yb)2+z2]}(8.8)

By=μ0I04πz{1(yb)2+z2[x+l(x+l)2+(yb)2+z2xl(xl)2+(yb)2+z2]1(y+b)2+z2[x+l(x+l)2+(y+b)2+z2xl(xl)2+(y+b)2+z2]}(8.9)

Bz=μ0I04πz{(y+b)(y+b)2+z2[x+l(x+l)2+(y+b)2+z2(xl)(xl)2+(y+b)2+z2](yb)(y+l)2+z2[x+l(x+l)2+(yb)2+z2(xl)(xl)2+(yb)2+z2]}(8.10)

Images

FIGURE 8.5 Rectangular SM coil: Normal flux density Bz distribution (a) versus motion direction Ox, (b) versus transverse direction Oy. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

For a numerical example with the data speed us = 130 m/s; f1 = 50 Hz; 2b = 0.8 m; 2l = 1 m, z = 0.3 m, lT = 1.3 m (Figure 8.4). I0 = 3.5 × 105 A turns, the Bz distribution along motion direction x and transverse direction y are shown in Figure 8.5a,b.

There is a notable flux density outside the SM (|x| > l), which means that if the distance between neighboring SMs is about the same as the airgap length (z), the magnetic field sensed by the armature winding at a point comprises contributions of a few (say three) SMs.

8.3.2 EMF E1 Inductance and Resistance Ls, Rs per Phase

The flux variation in a stator coil, placed at distance x with respect to the SM center, is thus

dΦdx=bbBz(x,y,z)dy(8.11)

The voltage induced in a track coil by a single SM, ESM, is

ESM=usdΦdx(8.12)

For three-SM contribution, the total emf in a stator coil E0 is

E0=usn=13dΦdx(8.13)

If the vehicle has N SMs per side, the emf in the stator phase E1 is

E1=NE0(8.14)

The shape of dΦ/dx is essential for current shape control. For sinusoidal (vector) current control, the emf has to be almost sinusoidal, in order to produce low thrust pulsations.

For τ = 1 m and SM length/pole pitch L/τ = 0.7, z0 = 0.2 m (airgap), I0 = 5 × 105 A turns, 2b = 0.9 m, dΦ/dx is close to a sinusoidal (Figure 8.6); not so for τ = 4 m. Investigating for optimal pole pitch and L/τ and “stack” width/pole pitch ratio, 2b/τ, is a must if the emf shape is to be the desired one (sinusoidal in general).

The armature (stator) mmf produced magnetic field is notably smaller than that of the SMs. Consequently, the armature inductance per phase, Lph, for an energized section of 2p′ poles may be calculated as for long electric power lines:

Lphμ0π{4pl×ln[τd+[(τd)21]1/2]+2pτln[ld+[(ld)21]]1/2}(8.15)

where

d is the diameter of armature coil conductor

l is the armature coil width

The resultant inductance Ls per phase, including the influence of the other two phases, is

LsLph(1+13+16)(8.16)

The armature resistance/phase Rs writes

RsρAl2qAl(l+τ)2p×KlKskin(8.17)

where

ρAl is the aluminum electric resistivity

qAl is the aluminum cable cross section

Kl = 1.05–1.2 accounts for the departure of stator coils from rectangular shape

Kskin > 1 accounts for skin effect in the stator conductors

The factor 2 accounts for the situation when two cables in parallel make the phase winding (Figure 8.1).

Note on skin effect: As the stator current with cable winding is rather large, in the 2000 A or more range, for a more than 5 MW propulsion vehicle, the skin effect should be reduced and, anyway, considered in the cable design (multiple-conductor twisted cable is to be used).

Images

FIGURE 8.6 Rate of SM flux change with position. (After Boldea, I. and Nasar, S.A., Linear Motion Electromagnetic Systems, Wiley & Sons, New York, 1985.)

8.3.3 Phasor Diagram, Power Factor, and Efficiency

The phasor diagram is valid only for sinusoidal emf; a practical waveform is shown in Figure 8.7; it contains some third and fifth time harmonics, which may be generating thrust pulsations if the third harmonic occurs in current (delta connections of phases).

Such delta connection of phases is feasible as it allows connection of an energized section from both ends (Figure 8.8).

Images

FIGURE 8.7 Emf in a track coil. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

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FIGURE 8.8 Delta connection of stator-phase sections. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

For the fundamental, the voltage equation per phase is

V1¯=RsI1¯+jω1LsI1¯E1ejδv;ω1=πusτ,(8.18)

where

V1 is the applied phase voltage fundamental

I1 is the phase current fundamental

δv is the power angle (Figure 8.9)

Images

FIGURE 8.9 Phasor diagram. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

The phase current I1 is simply

I1¯=1Z12{[(V1E1cosδv)Rs+ω1LsE1sinδv]j[ω1Ls(V1E1cosδv)RsE1sinδv]}(8.19)

cosφ1=1{1+[ω1Ls(V1E1cosδv)RsE1sinδv(V1E1cosδv)Rs+ω1LsE1sinδv]2}1/2(8.20)

with

Z=Rs+jω1Ls(8.21)

Finally, the active and reactive powers are obtained from

|S|=|PjQ|=3V1I1(8.22)

1Zs2[V1Rs(V1E1cosδv)+ω1LsV1E1sinδv](8.23)

In a dc-excited LSM, the power factor could be adjusted by controlling the dc field current. This is not the case with SM-LSM, where equivalent dc mmf in SM is rather constant.

The thrust Fx1 is

Fx1=P13Rs|I12|Us=3E1|I1|cos(δvϕ)Us(8.24)

For a Δ connection of phases, the third harmonic current I3¯ in the stator, due to emf third harmonic emf, is obtained from the equation

Rs3I3¯+j3ω1LsI3¯E3ej3δv=0(8.25)

The apparent third harmonic power S3¯ is

S3¯=P3jQ3=|E3|2Rs3+j3ω1Ls(8.26)

Skin effect is more important at 3ω1, and thus, we have introduced RS3 instead of Rs.

In a three-phase circuit, the third harmonic currents are in phase, and thus, the instantaneous power pulsates at frequency 6ω1, leading to additional losses (3rs2|I3¯|2) and to thrust Fx3:

Fx3=3P3Us(1cos6ω1t)(8.27)

The total thrust Fx is

Fx=Fx1+Fx3(8.28)

The efficiency is thus

ηFxavUs3V1I1cosφ1(8.29)

8.3.4 Numerical Example 8.1

Let us illustrate the SM-LSM performance, as extracted from the so far developed technical theory, versus voltage power angle δv, for the following initial specifications:

Input voltage V1 = 4200 V (peak phase value), f1 = 50 Hz, SM mmf I0 = 3.5 × 105 A turns, us = 130 m/s, SM dimensions 2l = 1 m, 2b = 0.8 m, number of SMs = 32, energized track length = 2 km, delta connection Rs = 0.18 Ω, Ls = 4.22 mH, and airgap z = 0.3 m.

From Figure 8.7 (which uses the same data), we may calculate E1, E3(E5, I5 are neglected):

E1=32×58.212=1316VE3=32×6.652=150V(8.30)

Images

FIGURE 8.10 SM-LSM performance (a) and thrust pulsations (b). (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

From (8.19) to (8.29), the results in Figure 8.10 are obtained.

For the rated power angle δv = 40°, Fxav = 0.469 × 105 N, ηn = 0.82, cos φ1 = 0.53, and In = 2241 A (peak value).

The thrust pulsations with δv = 60° are shown in Figure 8.10b.

8.4 Normal and Lateral Forces

As already stated, besides propulsion force (thrust) the SM-LSM develops also normal and lateral force. The normal force Fz acts perpendicularly to the motion direction and, in our case (of horizontal stator), it is vertical; Fz may be an attraction or a repulsive force, which is nonzero for symmetric or asymmetric placement of stator and SMs (Figure 8.11a).

Images

FIGURE 8.11 Symmetric (a) and asymmetric placement of SMs and track coils (b). (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

The lateral force Fy occurs only in case of laterally asymmetric placement of stator and SMs (Figure 8.11b); this asymmetry may be produced by wind or other perturbation forces.

In general an attraction (unstable) normal force is accompanied by a restoring (stabilizing) lateral force, and a repulsion-type normal force coexists with a decentralizing lateral force, to fulfill the Earnshaw’s theorem.

It would be ideal to stabilize by the converter control both propulsion and suspension, from zero (or small) speed upward and, eventually, stabilize separately the guidance (produced by lateral forces). The figure eight-shape-coil vertical SM-LSM attempts just that. But, to reveal the modeling of normal and lateral forces, we keep the simple rectangular coil stator winding placed asymmetrically (Figure 8.11b). For one phase of the three-phase stator, the normal and lateral forces (Fz, Fy) (with N SMs on vehicle) are [6]

(Fz)phase=NI0iaMstz(Fy)phase=NI0iaMsty(8.31)

where

I = SM mmf

ia is the phase current

Mst is the mutual inductance between the SM and phase a track coil

The total forces add up the contributions of all three stator phases.

As the instantaneous phase currents ia, ib, ic may be calculated from (8.19) for given V1, speed (frequency), and power angle δv, only the mutual inductances Mst. (i = a, b, c) have to be calculated.

A generic SM and one-phase track coil placed asymmetrically are shown in Figure 8.12.

Images

FIGURE 8.12 SM and stator coil, and asymmetric SM/stator placement. (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

The SM and track coil lengths are different from each other (iTit), but the pole pitch is the same, and the lateral asymmetry is portrayed by b1(b + Δy) ≠ b2(b – Δy). The Neumann inductance formula writes

Mst0=μ04πc1c2dxdx+dydy+dzdz[(xx)2+(yy)2+(zz)2]1/2(8.32)

where xyz and x′y′z′ are coordinates of one point on the stator coil and, respectively, on SM, with c1, c2 as the contours of the two coils. The contours c1 and c2 are defined by A′, B′,C′,D′ (xoi,yoi,zoi,i=1,2,3,4) and by A, B, C, D (xoj, yoj, zoj, j = 1, 2, 3, 4).

The integral in (8.32) leads to

Mst0=μ04πj=14j=14(1)i+j[ψ(x0j,yoj,0;x0i,y0i,z0)+ψ(yoj,x0j,0;y0i,x0iz0)](8.33)

with

ψ(x,y,z,x,y,z)=(xx)ln[(xx)+(xx)2+(yy)2+(zz)2](8.34)

There are many (n) stator coils of alternate polarity that interact with one SM, and thus, the total mutual inductance adds up all these components:

Mst=(1)n+1μ04πn=0j=14j=14(1)i+j[ψ(xnj,ynj,0;x0i,y0i,z0)+ψ(ynj,xnj,0;y0i,x0iz0)]+(1)nμ04πn=0j=14j=14(1)i+j[ψ(xnj,ynj,0;x0i,y0i,z0)+ψ(ynj,xnj,0;y0i,x0iz0)](8.35)

Both left- and right-side stator coils around each SM have been considered in (8.35).

The coordinates in (8.35)Figure 8.12—are

x01=x04=ust+xm+12lTx02=x03=ust+xm12lTy01=y02=b+Δyy03=y04=b+Δyxn1=xn4=12lt+(n1)ltxn2=xn3=12lt+(n1)ltxn1=xn4=12ltnltxn2=xn3=12ltnlyn1=yn2=b=yn1=yn2yn3=yn4=b=yn3=yn4(8.36)

where xm is the position of the center of SM at t (time) = 0. As expected, Mst is a periodic function with respect to position x (or time):

Mst=k=1Mstkcosklt(πust+πxm)(8.37)

The position xm is related to the power angle δv (Figure 8.9):

πxmlt=π2δv;ω1=πuslt(8.38)

Mst may be written as

Mst=k=1Mstkcosk(ω1t+π2δv)(8.39)

Let us now suppose that the phase stator current has two components:

ia=i1+i3=I2cos(ω1tφ)I32cos(3ω1tδvφ3)(8.40)

with

φ3=tan1(3ω1LS/RS).(8.41)

From (8.31) to (8.41) and considering all three phases, the normal and lateral forces Fz and Fy are

Fz,y=3NI0{I(Mst1)z,ysin(δvφ1)I3(Mst3)z,y[sinφ3sin(6ω1t6δvφ3)]+I(Mst5)z,ysin(6ω1t5δvφ1)}(8.42)

where N is the number of SMs per vehicle.

8.4.1 Numerical Example 8.2

For the same data as in Example 8.1, and no lateral asymmetry, applying the earlier formulae, the normal force Fn is calculated and shown in Figure 8.13a,b.

From Figure 8.13a, it is evident that the normal force changes from attraction to repulsion mode. The lateral force is zero as Δy = 0 (symmetric SM stator location).

Next, we consider a lateral displacement Δy = 3.5 cm. Only the lateral force is shown in Figure 8.14a,b.

At δv = 55°, again, the lateral force switches from restoring to decentralizing mode.

Discussion

  • Propulsion force is produced at reasonable efficiency and power factor for δv = 40° − 100°; for vector control, the power angle may be controlled as needed.

  • Unfortunately, in its rectangular stator-coil configuration, the normal and lateral forces are not very large for δv = 40° − 100°, but they both pass through zero at δv = 55°.

  • As the inverter on ground may control only the current amplitude I1 and the power angle δv, it follows that only two forces may be controlled at any time.

  • Also, the propulsion and normal forces are of the same order of magnitudes, and thus, the latter is very far from the level needed for full suspension of the vehicle through SM-LSM. For 1 m/s2 acceleration, the normal force has to be 10 times larger than the propulsion force, to fully suspend magnetically the vehicle.

  • These remarks suggest that for fully integrated propulsion, suspension, and some guidance, the eight-shape-stator-coil lateral stators on ground configuration are required.

8.5 SM-LSM with Eight-Shape-Stator Coils

The eight-shape-stator-coil configuration (Figure 8.1) was conceived to produce thrust and normal and guidance (lateral) forces in a controlled manner to be sufficient for a MAGLEV. This is a departure from the standard system, which has special short-circuited coils on track for suspension and guidance.

Images

FIGURE 8.13 Average normal force, (a) and normal force pulsations at δv = 60° (b). (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

Figure 8.15a adds the generator coils onboard the vehicle, placed between the SMs and the stator coils, and the eight-shape-stator coils. SM-LSM main geometry parameters are given in Figure 8.15b.

The linear generator “collects” the power through electromagnetic induction from the stator mmf space harmonics (especially the 5th harmonic). The generator tooth-wound coils pole pitch τ2 = (4/15)τ; τ-main pole pitch.

The eight-shape-stator coils (Figure 8.3) are connected in series, and they are concentrated coils (with q = 0.5): three of them side by side make a pole pitch (Figure 8.15c), 3τ1 = τ. This leads to a lower winding factor (0.867), but it is easy to build and install.

There are also connections of eight-shape-stator coils of the two sides of the vehicle (Figure 8.3) to create opposite lateral forces to “centralize” the vehicle, for damping of the eventual oscillations. These connections are called null-flux cables on Figure 8.2.

To elevate the stability between vehicle guidance and rolling motion, the eight-shape figure is made asymmetric, with the lower part taller than the upper part (Figure 8.15a), though this merit is accompanied by an increase in the take-off velocity [7].

The reverse current direction in the upper and lower parts of eight-shape coils enhances levitation (propulsion) force, while the reverse current between left- and right-side coils increases the lateral force. The circulating currents induced by SMs through motion are producing the bulk of levitation and lateral forces.

Images

FIGURE 8.14 Average lateral force (Δy = 3.5 cm) (a) and its pulsations at δv = 60° (b). (After Nasar, S.A. and Boldea, I., Linear Motion Electric Machines, John Wiley & Sons, New York, 1976.)

A design optimization attempt should observe quite a few constraints such as

  • Levitation (vertical) force Fz (in this case) balances the required force (vehicle weight) at both take-off (u1) and cruising (u2) speed, when the thrust levels are different from each other.

  • Equivalent guidance and rolling stiffness, Fyy* and Mϕϕ*, should exceed the requirements at take-off speed u1, where they are minimum by nature.

  • Propulsion force Fx balances the total drag force load Fxload at cruising speed u2, where, in general, propulsion requirements are maximum (acceleration force during starting is not larger).

  • Linear generator power Pg exceeds the requirements above a certain speed (it could be cruising speed u2, but, better, a smaller value).

Images

FIGURE 8.15 Integrated propulsion-levitation guidance system. (a) coil composition, (b) transverse cross section, (c) cross and longitudinal geometries. (After Toshiaki, M. and Shunsuke, F., Design of coil specifications in EDS Maglev using an optimization program, Record of LDIA-1998, Tokyo, Japan, pp. 343–346, 1998.)

Besides constraints such as earlier, quite a few objective functions (or combination of them) can be put into place:

  • Minimization of magnetic drag Fmdrag produced by the eight-shape-stator-coil circulating currents by which most levitation (suspension) is produced, at take-off and (or) at cruising speed u2).

  • Maximization of guidance stiffness Fyy* at take-off speed u1.

  • Optimization of propulsion performance in terms of efficiency or power factor.

  • Maximization of linear generator output power P2 at cruising speed.

  • For given take-off speed u1 and linear generator power P2, the required propulsion power P1 (which accounts for accelerating power plus covering the magnetic drag Fmdrag and air drag Fadrag of vehicle) may be minimized [8].

It goes without saying that using each objective function leads the optimization routine (quasi-Newton method with Karush–Kuhn–Tucker conditions) to a different design.

With four poles and two rows of SMs, on a bogie we treat (Tables 8.1 and 8.2), in fact, only eight SMs’ performance.

TABLE 8.1
Specification of MAGLEV Systems and Coils

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TABLE 8.2
Maximized Specifications for Each System

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Table 8.1 [7] shows typical specifications for one 230 kN bogie, 500 km/h SM-LSM MAGLEV. Table 8.2 shows typical objective function specification design results [7].

Table 8.2 shows clearly that four different designs are obtained based on the four main objective functions, and thus, a global cost function has to be added to discriminate between them. Combining 1–2 objective functions would lead to yet other designs.

8.6 Control of SM-LSM

Combined propulsion and levitation control has to be attempted from start (especially for eight-shape-coil stators). Both flux-oriented control (FOC) and direct thrust and flux control (DTFC) may be adopted for this air-core machine with constant dc mmf excitation but variable average airgap z (Figure 8.16).

Images

FIGURE 8.16 Generic DTFC of superconducting LSM (a) with state observer (b).

Today’s power electronics is better prepared for FOC or DTFC, even for powers of 5–10 MW, at 6 kV and fUmax/2τ = 130/(2 · 1) = 65 Hz. Even pole pitches τ smaller than 1 m are feasible for a lateral distance of 0.2–0.3 m between SMs and stator (the mechanical gap is 5–10 cm).

Note: We should mention again that the bulk of the repulsion-type (statically stable) levitation and guidance is produced by the circulating currents induced by the SMs (by motion) in the stator eight-shape coils at “the cost” of a magnetic drag force Fmdrag. These aspects will be treated in a later chapter dedicated to magnetic suspension systems.

A generic DTFC for SM-LSM is shown in Figure 8.16, where the thrust is controlled directly for propulsion and the SM flux channel is used to dynamically control levitation. This means implicit control of stator currents I1 and power angle δv.

DTFC does not need SM position feedback for control directly, other than for the flux observer at low speeds; the speed u is anyway measured and used to compensate emf and provide for cruising control.

A peculiarity of SM-LSM is that the stator inductance Ls and resistance are rather constant (rather independent of airgap z): the temperature influence on Rs may be needed during vehicle starting, for more robust control.

A special control method for starting may be needed for a motion-sensorless control.

The compensator voltage Vcomp in Figure 8.16b may be based on a current model of the machine:

Vcomp=Pi[Ψ¯sΨ¯si](8.43)

The current model based observer Ψ¯si used back and forth in stator to mover to stator coordinates is shown in Figure 8.17. Both θ^moverand Z¯ estimation are obtained, as needed for motion-sensorless control.

Safety precautions impose multiple airgap sensors on board vehicle in key points; their output has to be transmitted wirelessly to the ground station for control. Especially for protection, as all controls are provided on ground, the DTFC system is basically sensorless and it works as such but, in practice, it may be used merely for redundancy.

Quenching of SMs (eight in all on a bogie in our case study) would severely disturb the vehicle stable ride, and thus, a symmetrically placed additional SM is quenched intentionally [9]. But the faulty bogie has still to be capable to handle the entire weight for suspension although at a smaller (but not dangerous) airgap zmin. The SMs experience induced eddy current losses due to both the ac fields of stator mmf and of linear generator mmf [10]. Other specific phenomena pertaining to SM-LSM such as active track inverter supply section by section in a synchronized manner will be dealt with in a later chapter dedicated to active guideway MAGLEVs.

Images

FIGURE 8.17 Flux Ψss and airgap Z observer.

8.7 Summary

  • SMs are air-core coils enclosed in dewars to keep them at low temperatures (10 K or less respectively 77 K or less) such that the conductor resistivity drops 105 times with respect to normal temperatures; so once the SM is charged with a dc current the latter stays there for hours and days and may be slowly refilled, such that to avoid notable eddy current losses that may quench (turn from superconductor to normal conductor mode) the SM [11].

  • It is argued that for large flat coil sizes the SM is economically feasible and is even better than the large permanent magnet (for same weight or cost), in terms of electromagnetic propulsion, levitation, and guidance at very high speeds and large effective gaps between vehicle and guideway (5–10 cm).

  • A row of alternate polarity SMs on the vehicle behaves like a constant field current excitation (or PM) for the air-core stator three-phase winding placed along the track (travel) length and ac fed through inverters on ground in sections of a few kilometers.

  • Horizontal placement of SMs below the floor of the vehicle with flat rectangular three-phase cable windings with stator (active track) is natural, and this configuration was first used to investigate thoroughly the SM-LSM modeling and performance via a technical field and circuit theory.

  • The technical theory starts with the calculation of the magnetic flux-density components Bx, By, Bz in a point in air by an air-core rectangular SM of given dc mmf I0 (Ampere turns); fortunately there is an analytical approach that saves time, when a computer code is used.

  • For adequate combinations of airgap z, pole pitch of SM spreading τ(lT) per coil length and coil width/pole pitch, the emf E1, produced by motion by the SM in a track (stator) coil, shows close to a sinusoidal waveform in time for given vehicle speed.

  • The active section air-core stator windings cyclic inductance per phase (Ls) is rather independent of SM-LSM airgap and is calculated as for long power transmission lines; the active section (phase) resistance Rs expression is also straightforward.

  • With E1, Rs, Ls of SM-LSM, steady-state (or transient) equations, as a nonsalient-pole synchronous machine, are straightforward; the accompanying phasor diagram serves to calculate the phase current I¯1 (amplitude and phase angle) for given speed u, stator phase voltage V1, and power angle δv.

  • Through a numerical example with V1=4200/2 RMS value phase, u = 130 m/s, I0 = 3, 5 × 105 A turns, 2l = 1 m, 2b = 0.8 m, 32 SMs per vehicle, z = 0.3 m (theoretical airgap), f1 = 50 at δv = 40°, Fxav = 0, 47 × 105 N, η = 0.82, cos φ1 = 0.53, which could be considered acceptably good performance.

  • To investigate normal force Fz, and lateral force Fy of an SM-LSM, the vehicle is placed laterally asymmetric.

  • Based on Neumann inductance formula applied for the double row of SMs and respectively, stator coils, all three forces Fx, Fy, Fz are calculated for given stator-phase current, speed, and power angle δv.

  • It is shown that in our case study, the normal force is of attraction character for δv < 55° and repulsive for δv > 55°.

  • The lateral force is nonzero only when lateral asymmetry (Δy) is present; it also changes from restoring force below δv = 55° (in our case study) to decentralizing force for δv > 55°.

  • However, the normal and lateral forces are of the order of magnitude of propulsion force for the rectangular stator-coil SM-LSM investigated so far; so they are far away from the high values (10 times higher) needed for full suspension. Separate short-circuited coils along the guideway may be placed to produce full levitation of the vehicle. Alternatively, the eight-shape-stator-coil (null-flux) winding is used to produce all three forces in sufficient amplitudes and fully controlled.

  • The eight-shape-stator coils of stator interact three ways with the SMs row in vehicle:

    • The motion-induced circulating currents in the eight-shape coils interact with the SMs and produce a levitation force Fn (besides a magnetic drag force Fmdrag).

    • The same motion-induced circulating currents, which also circulate laterally from left- to right-side coils produce the lateral force Fy that restores the lateral motion equilibrium.

    • Finally, the ac stator currents interact with the SM row field to produce three forces Fx, Fy, Fz; the first one Fx propulses the vehicle; the other two Fy, Fz related to one another and of similar magnitude serve to control (damp) various vehicle oscillatory parasitic motions.

    • Magnetic levitation performance will be discussed in a dedicated later chapter.

  • The SM-LSM control system may control only the thrust and, say, the stator flux to control suspension/levitation via average airgap z control.

  • A generic DTFC system is introduced and detailed in the situation of any motion-sensor absence; an actual vehicle has quite a few airgap sensors (at least for safety), and thus, sensorless control may be used only for redundancy.

  • Design optimization methods [7] for eight-shape-stator-coil SM-LSM have been proven capable to lead to good performance, and the full-scale vehicle at Yamanashi track in Japan seems to validate them satisfactorily.

  • Very similar in behavior to SM-LSM, the air-core PM active guideway LSM has been proposed for urban MAGLEVs first in Germany and then recently in USA; so the air-core SM-LSM or PM-LSM with active guideway is open for new developments.

References

1. S.A. Nasar and I. Boldea, Linear Motion Electric Machines, Chapter 5, John Wiley & Sons, New York, 1976.

2. M.M. Kolm, R.D. Thornton, Y. Kwasa, and W.S. Brown, The magneplane system, Cryogenics, 15(7), July 1975, 377–383.

3. I. Sakamoto, Vertical electromagnetic force of a superconducting LSM vehicle based on the formulation in dq axes, Record of LDIA-2001, Nagano, Japan, pp. 149–153.

4. J.R. Schreiffer and J.S. Brooks (eds.), Handbook of High Temperature Superconductivity: Theory end Experiment, Springer Verlag, New York, 2007.

5. I. Boldea and S.A. Nasar, Linear Motion Electromagnetic Systems, Chapter 5, Wiley & Sons, New York, 1985.

6. E. Ohno, M. Iwamoto, and T. Yamada, Characteristics of superconductive suspension and propulsion for high speed trains, Proc. IEEE, 61(5), 1973, pp. 579–586.

7. M. Toshiaki and F. Shunsuke, Design of coil specifications in EDS Maglev using an optimization program, Record of LDIA-1998, Tokyo, Japan, pp. 343–346.

8. T. Murai and S. Fujiwara Characteristics of combined propulsion levitation and guidance system with asymmetric figure between upper and lower coils in EDS, Record of LDIA-1995, Nagasaki, Japan, pp. 37–46.

9. O. Shunsuke, O. Hiroyuki, and E. Masada, Stabilizing the motion of the superconducting magnetically levitated train against coil quenching, Record of LDIA-1998, Tokyo, Japan, pp. 339–342.

10. H. Hasegawa, T. Murai, and T. Sasakawa, Electromagnetic analysis of eddy current loss in superconducting magnet for MAGLEV, Record of LDIA-2001, Nagano, Japan, pp. 315–322.

11. F.C. Moon, Superconducting Imitation, John Wiley & Sons, New York, 1997.

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