Disassembling and Reassembling Laptops

Desktop computers often have a lot of empty space inside their cases. This lets air circulate and also gives the technician some room to maneuver when troubleshooting internal hardware. Space is at a premium in laptops, and rarely is any wasted. With a desktop computer, if you end up having an extra screw left over after putting it together, it’s probably not a big deal. With laptops, every screw matters, and you’ll sometimes find yourself trying to visually identify miniscule differences between screws to make sure you get them back into the right places.

Even though repairing a laptop poses unique issues, most of the general troubleshooting and safety tips you use when troubleshooting a desktop still apply. For example, always make sure you have a clean and well-lit work space and be cautious of electrostatic discharge (ESD). General safety tips and ESD prevention is covered in Chapter 11, “Understanding Operational Procedures.” Here, we’ll get in to specific objectives for tearing apart laptops.


note.eps
Throughout this section, we’ll use the word laptop almost exclusively. The principles covered here apply to nearly all portable devices, though, such as notebooks, handhelds, and netbooks.

Using the Right Tools

It’s doubtful that any technician goes into a job thinking, “Hey, I’m going to use the wrong tools just to see what happens.” With laptops, though, it’s especially important to ensure that you have exactly the tools you need for the job. Two critical camps of materials you need are the manufacturer’s documentation and the right hand tools.

Using the Manufacturer’s Documentation

Most technicians won’t bat an eye at whipping out their cordless screwdriver and getting into a desktop’s case. The biggest difference between most desktops is how you get inside the case. Once it’s opened, everything inside is pretty standard fare.

Laptops are a different story. Even experienced technicians will tell you to not remove a single screw until you have the documentation handy unless you’re incredibly familiar with that particular laptop. Most laptop manufacturers give you access to repair manuals on their website; Table 9-2 lists the service and support websites for some of the top laptop manufacturers.

Table 9-2: Laptop manufacturers’ service and support websites

CompanyURLQR Code
Asushttp://support.asus.com/ServiceHome.aspx c09uf002.tif
Compaqhttp://www.compaq.com/country/cpq_support.html c09uf003.tif
Dellhttp://support.dell.com/support/index.aspx c09uf004.tif
HPhttp://www8.hp.com/us/en/support-drivers.html c09uf005.tif
Lenovohttp://support.lenovo.com/en_US/ c09uf006.tif
Sonyhttp://esupport.sony.com/US/perl/select-system.pl?DIRECTOR=DOCS c09uf007.tif
Toshibahttp://www.csd.toshiba.com/cgi-bin/tais/support/jsp/home.jsp c09uf008.tif

Once you are at the right website, search for the manual using the laptop’s model number.


warning.eps
Some laptop manufacturers have a policy that if you open the case of a laptop, the warranty is voided. Be sure to understand your warranty status and implications of cracking the case before you do it.

Using the Right Hand Tools

Once you have the manual in hand or on your screen, you need to gather the right hand tools for the job. For some laptops, you only need the basics, such as small Phillips-head and straight-edge screwdrivers. For others, you may need a Torx driver. Gather the tools you need and prepare to open the case. A small flashlight might also come in handy.


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The Consequences of Using the Wrong Tools
It’s been said once, but it’s important to say it again: Always use the right tool for the job when repairing laptops. If the documentation says you need a T-10 Torx driver, make sure you have a T-10 Torx driver.
Not using the right tools can result in the stripping of the screw head. If you strip a screw head in a desktop, you might have alternative methods of removing the screw. Laptops are far less forgiving. If you strip a screw head and are unable to turn the screw, you may never be able to remove it. That could result in needing to scrap the device.

Organization and Documentation

Before you crack the case of your laptop, have an organization and documentation plan in place. Know where you are going to put the parts. Have a container set aside for the screws. You can purchase small plastic containers that have several compartments in them with lids that snap tightly shut, to place screws in. You can also use containers designed to organize prescription pills. The bottom of an egg carton works well too, provided you don’t need to be mobile to fix the laptop.

For documentation, many technicians find it handy to draw a map of the computer they’re getting into, such as the one shown in Figure 9-22. It can be as complex as you want it to be, as long as it makes sense to you.

The drawing in Figure 9-22 shows the locations of the screws, and also calls out where the screws should be placed once they’re removed. Again, this type of documentation can be as simple or complex as you want it to be, as long as it makes sense and helps you stay organized.

Replacing Laptop Components

You have your manual, screwdrivers, and screw container handy and are ready to go. Now you just need to figure out how to get to the defective component to replace it. It would be nice if we could just tell you one simple way to do this for all laptops, but that’s not going to happen. Internal laptop structure, components that can be replaced, and how to get to those components varies widely between models. It’s impractical to list steps to remove all of these devices because the steps we would list here will only help you if you’re working on the same model of laptop we’re using for an example.

Figure 9-22: Laptop repair “road map”

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The list of components that may be replaceable could include input devices such as the keyboard and Touchpad; storage devices, including hard drives and optical drives; core components such as memory, the processor, and the motherboard; expansion options, including wireless cards and mini-PCIe cards; and integrated components such as the screen, plastics, speakers, battery, and DC jack. Again, depending on the make and model of the laptop you’re working on, the list of replaceable components might be longer or shorter.

In the following sections, we’re going to assume you’ve figured out what’s defective and needs to be replaced. We’ll stay away from describing components and what they do, unless it’s not been covered elsewhere in the book. The model we’re going to use in the examples in the rest of this chapter is a Dell Latitude C640. Admittedly, this particular model is a bit dated, but all of the procedures we’re going to walk you through will still be similar for newer systems. For other models, please consult the manufacturer’s documentation.

Replacing Hard Drives and Memory

Hard drives and memory are the two most common components people usually upgrade in a laptop. We’ll look at how to accomplish replacing both of them.

Replacing Hard Drives

External storage devices are more popular now than they ever have been. On the small end, you can get postage-stamp-sized SD memory sticks or ultra-portable thumb drives that hold a few gigabytes each. If you need more storage, you can get external hard drives that hold in excess of one terabyte and connect to your laptop using a USB cable.

Even with all of those options, a laptop still needs an internal hard drive. Exercise 9.1 shows you how to remove and replace an internal hard drive.


note.eps
We could start off each of these exercises by saying, “Check your documentation,” because that is realistically what you’re going to have to do for the specific model of laptop you’re working on. Obviously, each of these exercises is intended to be an example of how to replace a part. Instead of telling you to check your documentation each time for the exact steps, we’ll assume that it’s understood.


Exercise 9.1
Replacing a Laptop Hard Drive
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Locate the hard drive door and remove the screw holding it in place.
4. Lift the hard drive door until it clicks.
5. Slide the hard drive out to remove it.
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6. Remove the two screws holding the hard drive to the hard drive door.
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7. Attach a new hard drive to the hard drive door.
8. Slide the new hard drive back into the hard drive bay.
9. Snap the hard drive door back into place, and insert and tighten the screw to hold the door in place.

Replacing Memory

No matter how much memory your laptop has, it’s probably not enough. Most laptops share their system memory with the video card, meaning that memory on a laptop might not go as far as you think.

Not long ago there weren’t any standards for the physical size of laptop memory. Manufacturers weren’t in a hurry to conform to each other either. After all, if they were the only ones producing memory for their systems, then they could pretty much charge what they wanted.

Fortunately, standards do exist today, and most manufacturers will use memory that conforms to SODIMM (or MicroDIMM) standards. Only occasionally will you run into a laptop that uses proprietary memory modules. Your documentation will tell you what type of memory your system takes. Exercise 9.2 shows you how to access the memory bay so you can upgrade or replace memory chips.


Exercise 9.2
Replacing Laptop Memory
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Remove the screws holding the memory door in place.
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4. Use your fingers to gently separate the plastic tabs holding the memory module in place. The module should pop up so you can grab it.
5. Align the notch in the new memory module to the one in the connector.
6. Insert the new memory module into the socket at a 45-degree angle. Once full contact is made, press the module down. It should click into place.
7. Replace the memory door and fasten the screws.

Replacing Internal Laptop Expansion Cards

As we covered earlier in the chapter, laptops have their own proprietary architecture for internal expansion. The two most common standards are Mini PCI and Mini PCIe, and they’re covered in detail in the section “Expansion Buses and Ports” earlier in this chapter.

Most laptops will come with only one Mini PCI or Mini PCIe port, and common Mini PCI devices include SCSI controllers, SATA controllers, network cards, sound cards, and modems. Refer back to Table 9-1 for the dimensions of the various Mini PCI form factors.

Figure 9-23 shows you the Type IIIA Mini PCI network card installed in this laptop, which happens to be in the same bay as the system memory. The connector is on the top side of the figure.


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You can tell that the card in Figure 9-23 is a Type IIIA card by looking at two things. First, it has a card edge connector, making it Type III. Second, the card looks almost like a square, making it Type IIIA. Type IIIB cards are about ¼″ shorter and look more rectangular.

Figure 9-23: Mini PCI card installed in a laptop

c09f023.tif

Removing the Mini PCI card is just like removing the memory, except that this one has antenna cables you need to disconnect first. After that, spread the retaining clips just as you would for the memory and the card will pop up. Replace it with a new card the same way you would replace a memory module.

Mini PCIe cards have a 52-pin card edge connector, and removing and replacing them is similar to removing and replacing Mini PCI cards.

Upgrading Wireless and Video Systems

What do wireless network cards and video cards have in common in laptops? Most of the time, they’re integrated into your system motherboard. If either one fails, you need to replace the entire motherboard. A few laptops have these components as separate field-replaceable units (FRUs), and you can remove them as needed. The only way to know for sure is to consult your trusty service manual. The following sections look at some ways you may be able to upgrade these devices.

Upgrading Wireless Network Cards

Wireless network cards and laptops are a perfect match for each other, much like peanut butter and chocolate. You can have one without the other, but what’s the point, really?

Most network cards are built into the motherboard chipset of laptops. In other words, if it fails, you likely need to replace the motherboard. Network cards are special, though, in that you have many other easier ways to upgrade if you want to.

On the market you can find several external portable network cards. You often have choices that range from network cards that look like a thumb drive and have a USB connector to slightly bulkier PC Card network cards. These are even valid options if your built-in network card is still working but you want to upgrade. For example, if you have an older laptop with an 802.11b network card in it but you want to upgrade to 802.11g or 802.11n, it may be more economical to purchase an external card and use it in your system. Windows should disable the old device automatically to avoid conflicts, but if not, you can do it manually through Device Manager.

Upgrading Laptop Video Cards

Odds are that the laptop you’re working on has an integrated video card. If the video card fails, you’re likely looking at a motherboard replacement. Some laptops do have a replaceable video card. If it fails or if you choose to upgrade it, the procedure will probably resemble replacing system memory. The Dell Latitude C640 we’ve been using as an example has a built-in video card, so there’s no way to upgrade that specific device. For an example of what it might take to replace a video card, we’ll use a Dell Inspiron 6000 in Exercise 9.3.


Exercise 9.3
Removing a Laptop Video Card
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Remove the Mini PCI card and the optical drive.
4. Remove the hard drive, the hinge cover, the keyboard, the display assembly, and the palm rest.
5. Loosen the two captive screws holding the video card/thermal cooling assembly in place.
6. Lift up on the video card/thermal cooling assembly to remove it from the motherboard.

Replacing LCD Components

Besides the video card, many of the LCD components (the screen, backlight, and inverter) in a laptop can be replaced. Replacing these components often means removing the LCD display from the main chassis of the laptop. When doing so, just be careful of the video circuitry that connects the two, and the wireless network card antenna wires, which are usually threaded through one of the laptop case hinges.


warning.eps
Be particularly careful working with inverters. They can store and discharge energy, which can cause severe injury to you!

Replacing Other Internal Components

By now you have probably gotten the idea that in order to know how to replace components inside your laptop, you need to check the laptop’s manual. The upshot is that nearly every component you can think of replacing in a desktop computer is also replaceable in a laptop. It just might require a bit more work to fix the laptop than it would to fix a desktop.

As a rule of thumb, you can either access components from the bottom of your laptop, such as the memory, Mini PCI card, and modem in the Latitude C640, or you’re going to need to remove the keyboard to access the components from the top.

As the keyboard is often the gateway to the guts of a laptop, we will include an example of removing it. We’ll also include a few other examples of components you may need to replace in your line of work. Exercise 9.4 shows you how to remove a keyboard.


note.eps
Laptop keyboards aren’t as easy to switch out as desktop keyboards. If your laptop keyboard has failed, however, you can very easily attach an external keyboard to it. If you have the wrong type of connector, most electronics stores will have USB-to-PS/2 or PS/2-to-USB converters. Of course, if your goal is to remove the keyboard to get to the laptop’s guts, then you need to perform surgery like the example in Exercise 9.4.


Exercise 9.4
Removing a Laptop Keyboard
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Remove the hard drive.
4. On the bottom of the laptop, remove the five screws marked with the letter K.
5. Turn the laptop over and open the display.
6. Remove the center control cover by inserting a small flat-edged screwdriver into the notch at the right end of the center control cover and prying it loose.
c09uf012.tif
7. To release the keyboard, use a small flat-edged screwdriver to pry up on its right edge, near the blank key.
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8. Lift the keyboard up about an inch and rotate it forward so the keys are facing on the palm rest. Don’t pull the keyboard too far or you might damage the connector cable.
9. Pull up on the keyboard connector to disconnect it from the keyboard interface connector on the motherboard.
c09uf014.tif
10. Set the keyboard aside.

Now that the keyboard is off, you can remove several other components with relative ease. Exercise 9.5 looks at removing the processor cooling assembly and the processor.


Exercise 9.5
Removing the Processor Cooling Assembly and Processor
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Remove the hard drive.
4. Remove the keyboard.
5. Loosen the four captive screws that hold the cooling assembly in place.
c09uf015.tif
6. Insert a small screwdriver into the recess in the front left side of the assembly and pry the assembly from the motherboard. If this is the first time removing the assembly, it might take some force because it’s likely glued to the processor. Set the assembly aside.
7. Use a small flat-edged screwdriver to loosen the processor’s ZIF socket by rotating the cam screw counterclockwise until it reaches the cam stop. (It should take about a one-quarter turn.)
c09uf016.tif
8. Use a microprocessor extraction tool to remove the microprocessor. If you don’t have an extraction tool, you can try to use your hands. Make sure you’re grounded first, and always pull straight up to avoid bending pins.
9. Set the processor aside on an antistatic mat or place in an antistatic bag.

The last internal device we’ll look at removing is the CMOS battery. If the BIOS isn’t maintaining system information such as the date and time or boot sequence, you will want to replace this component. Exercise 9.6 shows you how to replace the CMOS battery.


note.eps
Many laptops use the same type of round, silver watch-style batteries that desktop motherboards use. Others use packaged batteries that more closely resemble cell phone batteries, such as this laptop.


Exercise 9.6
Replacing the CMOS Battery
1. Turn off the computer.
2. Disconnect the computer and any peripherals from their power sources, and remove any installed batteries.
3. Remove the hard drive.
4. Remove the keyboard.
5. Disconnect the CMOS battery from the motherboard.
c09uf017.tif
6. Pry the battery from its seat with a small straight-edged screwdriver. Note that it’s adhered to the EMI shield below it, so removing it might require some force.
c09uf018.tif
7. Connect the new battery to the appropriate connector on the motherboard.
8. Peel away the backing from the adhesive bottom of the new CMOS battery. Press the battery into the battery tray.)
9. Upgrade the BIOS using a flash BIOS CD.

Flashing the system BIOS is usually a pretty straightforward process. You can get a BIOS update from the manufacturer and burn it to a CD. Once you have the CD, you just need to boot the laptop from the CD, and the disc will automatically flash the BIOS. Exercise 9.7 shows you the steps to flash the BIOS on this model.


Exercise 9.7
Flashing the System BIOS
1. Turn off the computer.
2. Ensure that the computer is plugged into AC power and that the main battery is installed properly.
3. Turn on the computer and press F2 to enter the BIOS setup.
4. Reset the system boot order to ensure that the system boots from the CD first.
5. Insert the flash BIOS update CD, and reboot the computer. The disc will flash the BIOS and automatically reboot.
6. Upon reboot, press F2 again to enter the BIOS setup. Verify that the settings are correct, and change the boot sequence to your preferred setting.
7. Remove the flash BIOS CD.

Removing External Hardware

In the grand scheme of things, there are two types of peripherals: internal and external. We’ve already discussed removing internal hardware, and compared to that, removing external components is very easy. If you have USB-type devices plugged in, removing them is as easy as disconnecting them, but other peripherals require a bit more work.

Devices that can be removed when the computer is powered on are called hot-swappable devices. If you need to turn the computer off first, then the device is not hot swappable. There are several different hot-swappable peripherals, including mice, keyboards, some hard drives, network cards, printers, and others. Good examples of non-hot-swappable devices include motherboards and internal IDE hard drives. Odds are if it’s internal to your computer case, then it’s not hot swappable. Always be sure to check your hardware documentation to see if it’s safe to plug in or disconnect the device with the system powered on.


warning.eps
Although most of the time you can just remove a USB device, make sure it’s not in use when you remove it.

In Exercise 9.8, we will show you the recommended method to remove a device.


Exercise 9.8
Removing External Devices
1. You need to stop the device first (this is good policy even for USB devices), using the Safely Remove Hardware icon in the system tray here (it looks like a card with a green arrow over it).
c09uf019.tif
2. Once you’ve clicked the icon, you will get a screen similar to the one shown here:
c09uf020.tif
3. Highlight the device you want to remove, and click Stop. Windows will then notify you that it’s safe to remove the device. If it’s a cabled device, just detach it. If it’s PCMCIA, you can press the Eject button next to the slot in which the card is located. Other types of hardware in some laptops require you to release a latch. The following photo shows a modular front-load bay, and the right side has a CD-ROM in it:
c09uf021.tif
4. Turn the computer over, and you can see the release latch. Slide it to the side, and pull on the grip on the underside of the CD-ROM. Out it comes.
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Adding an external device to a laptop generally means that the computer will automatically recognize and enable the device for you, unless there’s no compatible driver available. In cases like these, Windows will tell you that it detected new hardware and ask you to provide an appropriate driver.

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